2012 YAMAHA RHINO 700 oil filter

PERIODIC MAINTENANCE AND
ADJUSTMENT ......................................... 8-1
Owner’s manual and tool kit ................. 8-5
Periodic maintenance chart for the
emission control system ..................... 8-7
General maintenance and lubrication
chart ................................................... 8-8
Hood ................................................... 8-17
Console .............................................. 8-21
Engine oil and oil filter cartridge ......... 8-25
Final gear oil ....................................... 8-39
Differential gear oil ............................. 8-47
Coolant ............................................... 8-55
Axle boots........................................... 8-59
Spark plug inspection ......................... 8-61
Cleaning the air filter element............. 8-67
Drive select lever box check hose ...... 8-79
V-belt cooling duct check hose........... 8-79
V-belt case drain plug......................... 8-81
Cleaning the spark arrester ................ 8-83
Valve clearance .................................. 8-85
Brakes ................................................ 8-87
Checking the front and rear brake
pads ................................................. 8-89
Checking the parking brake pads ....... 8-91
Checking the brake fluid level ............ 8-93
Brake fluid replacement...................... 8-99
8
Checking the brake pedal .................. 8-99
Parking brake lever free play
adjustment ..................................... 8-101
Brake light switch adjustment .......... 8-105
Cable inspection and lubrication ...... 8-107
Brake pedal and accelerator pedal
lubrication ...................................... 8-109
Rear knuckle upper and lower pivot
lubrication (left and right) ............... 8-111
Steering shaft lubrication ................. 8-115
Wheel removal ................................. 8-115
Tire replacement .............................. 8-117
Wheel installation ............................. 8-119
Battery.............................................. 8-121
Jump-starting ................................... 8-131
Fuse replacement ............................ 8-137
Replacing a headlight bulb............... 8-143
Headlight beam adjustment ............. 8-149
Tail/brake light bulb replacement ..... 8-151
Troubleshooting ............................... 8-157
Troubleshooting charts .................... 8-159
CLEANING AND STORAGE ................... 9-1
A. Cleaning .......................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS................................. 10-1
910
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3-1
EVU00080
1 -DESCRIPTION
1. Headlights
2. Front shock absorber assembly
3. Brake fluid reservoir
4. Air filter element
5. V-belt case
6. Driver seat
7. Driver seat belt
8. Cargo bed
9. Tail/brake lights
10. Rear shock absorber assembly
11. Cargo bed release levers
12. Spark plug
13. Door
CBA 089
14. Spark arrester
15. Passenger seat belt
16. Sun top (YXR7FSPB)
17. Passenger seat
18. Passenger handhold
19. Engine oil dipstick
20. Battery
21. Fuses
22. Coolant reservoir
23. Radiator cap
24. Oil filter cartridge
25. Fuel tank cap
I H G F EJKLM
AC N O D
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8-8
EVU01650
General maintenance and lubrication chart
ITEM ROUTINEWhichever
comes firstINITIAL EVERY
month136612
km
(mi)320
(200)1200
(750)2400
(1500)2400
(1500)4800
(3000)
hours 20 75 150 150 300
Cooling system*Check coolant leakage.
Repair if necessary.
Replace coolant every 24 months.
Air filter elementClean.
Replace if necessary.Every 20–40 hours
(More often in wet or dusty areas.)
Engine oilReplace (warm engine before draining).Engine oil filter cartridgeReplace.Final gear oil
Check oil level/oil leakage.
Replace.Differential gear oil
Front brake*Check operation/brake pad wear/fluid leakage/see page 8-9.
Correct if necessary. Replace pads if worn to the limit.Rear brake*Check operation/brake pad wear/fluid leakage/see page 8-9.
Correct if necessary. Replace pads if worn to the limit.Parking brake*Check operation and free play/brake pad wear.
Correct if necessary. Replace pads if worn to the limit.Accelerator pedal*Check operation and free play.V-belt*Check operation.
Check for wear, cracks, or damage.Wheels*Check balance/damage/runout.
Repair if necessary.Wheel bearings*Check bearing assemblies for looseness/damage.
Replace if damaged.Front and rear
suspension*Check operation and for leakage.
Correct if necessary.Steering system*Check operation and for looseness/Replace if damaged.
Check toe-in/Adjust if necessary.Rear upper and lower
knuckle pivots*Lubricate with lithium-soap-based grease.
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8-25 1. Engine oil dipstick
1. Jauge d’huile moteur
1. Varilla de medición del aceite del motor
1
5B410012
Engine oil and oil filter cartridge
Check engine oil level before each operation. In
addition, change the oil and the oil filter cartridge at
the intervals specified in the periodic maintenance
and lubrication chart.
To check the engine oil level
1. Park the vehicle on a level surface.
2. Remove the console. (See pages 8-21–8-23
for console removal and installation proce-
dures.)
3. Check the engine oil level on a cold engine. TIPIf the engine was started before checking the oil
level, be sure to warm up the engine sufficiently,
and then wait at least 10 minutes until the oil set-
tles for an accurate reading.4. Remove the engine oil dipstick, and then
wipe it off with a clean rag.
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8-31 1. Oil filter cartridge 2. Oil filter wrench
1. Cartouche du filtre à huile 2. Clé pour filtre à huile
1. Cartucho del filtro de aceite 2. Llave del filtro de aceite
1
2
TIPSkip steps 6–10 if the oil filter cartridge is not being
replaced.6. Lift the cargo bed up. (See page 4-47 for car-
go bed lifting and lowering procedures.)
7. Remove the oil filter cartridge with an oil filter
wrench. Make sure that the O-ring is re-
moved together with the oil filter cartridge. If
the O-ring remains attached to the crank-
case, oil leakage may occur.TIPAn oil filter wrench is available from a Yamaha
dealer.
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8-33 1. O-ring
1. Joint torique
1. Junta tórica
1. Oil filter cartridge 2. Torque wrench
1. Cartouche du filtre à huile 2. Clé dynamométrique
1. Cartucho del filtro de aceite 2. Llave Dinamométrica
1
2
8. Apply a light coat of clean engine oil to the O-
ring of the new oil filter cartridge.TIPMake sure that the O-ring is properly seated.9. Install the new oil filter cartridge with an oil fil-
ter wrench, and then tighten it to the specified
torque with a torque wrench.
Tightening torque:
Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf)
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8-35
10. Lower the cargo bed.
11. Reinstall the engine oil drain bolt and its new
gasket, and then tighten the bolt to the speci-
fied torque.
12. Refill with the specified amount of recom-
mended engine oil, and then insert the dip-
stick completely into the oil filler hole.TIPBe sure to wipe off spilled oil on any parts after the
engine and exhaust system have cooled down.
Tightening torque:
Engine oil drain bolt:
30 Nm (3.0 m·kgf, 22 ft·lbf)
Recommended engine oil:
See pages 10-1–10-2.
Oil quantity:
Without oil filter cartridge replacement:
2.00 L (2.11 US qt, 1.76 Imp.qt)
With oil filter cartridge replacement:
2.10 L (2.22 US qt,1.85 Imp.qt)
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8-75 1. Projection 2. Holder
1. Saillie 2. Attache
1. Saliente 2. Soporte
2
1
11. Thoroughly apply Yamaha foam air filter oil or
other quality liquid foam air filter oil (not spray
type) to the sponge material. The sponge
material should be wet but not dripping.
12. Pull the sponge material over its frame.
13. Reinstall the air filter element.
14. Insert the projections on the air filter case
cover into the holders on the air filter case,
and then install the air filter case cover by
hooking the holders onto the cover.
15. Install the air intake duct shroud by installing
the quick fastener screws.
16. Close the hood.
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