Page 16 of 492

PERIODIC MAINTENANCE AND
ADJUSTMENT ......................................... 8-1
Owner’s manual and tool kit ................. 8-5
Periodic maintenance chart for the
emission control system ..................... 8-7
General maintenance and lubrication
chart ................................................... 8-8
Hood ................................................... 8-17
Console .............................................. 8-21
Engine oil and oil filter cartridge ......... 8-25
Final gear oil ....................................... 8-39
Differential gear oil ............................. 8-47
Coolant ............................................... 8-55
Axle boots........................................... 8-59
Spark plug inspection ......................... 8-61
Cleaning the air filter element............. 8-67
Drive select lever box check hose ...... 8-79
V-belt cooling duct check hose........... 8-79
V-belt case drain plug......................... 8-81
Cleaning the spark arrester ................ 8-83
Valve clearance .................................. 8-85
Brakes ................................................ 8-87
Checking the front and rear brake
pads ................................................. 8-89
Checking the parking brake pads ....... 8-91
Checking the brake fluid level ............ 8-93
Brake fluid replacement...................... 8-99
8
Checking the brake pedal .................. 8-99
Parking brake lever free play
adjustment ..................................... 8-101
Brake light switch adjustment .......... 8-105
Cable inspection and lubrication ...... 8-107
Brake pedal and accelerator pedal
lubrication ...................................... 8-109
Rear knuckle upper and lower pivot
lubrication (left and right) ............... 8-111
Steering shaft lubrication ................. 8-115
Wheel removal ................................. 8-115
Tire replacement .............................. 8-117
Wheel installation ............................. 8-119
Battery.............................................. 8-121
Jump-starting ................................... 8-131
Fuse replacement ............................ 8-137
Replacing a headlight bulb............... 8-143
Headlight beam adjustment ............. 8-149
Tail/brake light bulb replacement ..... 8-151
Troubleshooting ............................... 8-157
Troubleshooting charts .................... 8-159
CLEANING AND STORAGE ................... 9-1
A. Cleaning .......................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS................................. 10-1
910
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Page 60 of 492
3-1
EVU00080
1 -DESCRIPTION
1. Headlights
2. Front shock absorber assembly
3. Brake fluid reservoir
4. Air filter element
5. V-belt case
6. Driver seat
7. Driver seat belt
8. Cargo bed
9. Tail/brake lights
10. Rear shock absorber assembly
11. Cargo bed release levers
12. Spark plug
13. Door
CBA 089
14. Spark arrester
15. Passenger seat belt
16. Sun top (YXR7FSPB)
17. Passenger seat
18. Passenger handhold
19. Engine oil dipstick
20. Battery
21. Fuses
22. Coolant reservoir
23. Radiator cap
24. Oil filter cartridge
25. Fuel tank cap
I H G F EJKLM
AC N O D
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Page 146 of 492
4-81 1. Auxiliary DC jack
1. Prise pour accessoire
1. Toma de corriente continua
4. Open the auxiliary DC jack cap, and then in-
sert the accessory power plug into the jack.
5. Turn the accessory on.
6. When the auxiliary DC jack is not being used,
cover it with the cap.NOTICE
Do not use accessories requiring more
than the maximum capacity stated above.
This may overload the circuit and cause
the fuse to blow.
If accessories are used without the engine
running, the battery may discharge.
Do not use an automotive cigarette lighter
or other accessories with a plug that gets
hot, because the jack can be damaged.
Maximum rated capacity for the auxiliary DC
jack:
DC 12 V, 10 A (120 W)
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8-137 1. Quick fastener screw (× 2)
2. Battery compartment cover
1. Vis à serrage rapide (× 2)
2. Couvercle du compartiment de la batterie
1. Tornillo de fijación rápida (× 2)
2. Tapa del compartimento de la batería
1
2
5B410023
Fuse replacement
The main fuse, the fuel injection system fuse, and
the fuse box are located under the hood.
If a fuse is blown, turn off the main switch and in-
stall a new fuse of the specified amperage.
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off the electri-
cal circuit in question.NOTICETo prevent accidental short-circuiting, turn off
the main switch when checking or replacing a
fuse.2. Open the hood. (See pages 8-17–8-19 for
hood opening and closing procedures.)
3. Remove the quick fastener screws.
4. Remove the battery compartment cover by
lifting it up and pulling it out.
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8-139
1. Fuel injection system spare fuse 2. Fuel injection system fuse
3. Main fuse 4. Headlight fuse “HEAD”
5. Signaling system fuse “SIGNAL”
6. Auxiliary DC jack fuse “TERMINAL”
7. Four-wheel-drive motor fuse “DIFF”
8. Ignition fuse “IGNITION”
9. Backup fuse “BACK UP” (for clock)
10. Spare fuse (× 3) 11. Radiator fan fuse “FAN”
1. Fusible de rechange du système d’injection de carburant
2. Fusible du système d’injection de carburant
3. Fusible principal 4. Fusible de phare “HEAD”
5. Fusible du circuit de signalisation “SIGNAL”
6. Fusible de la prise pour accessoire “TERMINAL”
7. Fusible du moteur du système quatre roues motrices “DIFF”
8. Fusible d’allumage “IGNITION”
9. Fusible de sauvegarde “BACK UP” (pour la montre)
10. Fusible de rechange (× 3)
11. Fusible du ventilateur de radiateur “FAN”
1. Fusible de repuesto del sistema de inyección
2. Fusible del sistema de inyección
3. Fusible principal 4. Fusible de los faros “HEAD”
5. Fusible del sistema de intermitencia “SIGNAL”
6. Fusible de la toma auxiliar de corriente continua “TERMINAL”
7. Fusible de la tracción a las cuatro ruedas “DIFF”
8. Fusible del encendido “IGNITION”
9. Fusible de repuesto “BACK UP” (reloj)
10. Fusible de reserva (× 3)
11. Fusible del ventilador del radiador “FAN”
3 2 17
9 5 468
A
@
0
5. Remove the blown fuse, and then install a
new fuse of the specified amperage.
WARNING! Always use a fuse of the spec-
ified amperage. Never use any material in
place of the proper fuse. Using an improp-
er fuse can cause damage to the electrical
system and may lead to a fire.
Specified fuses:
Main fuse: 40.0 A
Fuel injection system fuse: 10.0 A
Headlight fuse: 15.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse: 10.0 A
Signaling system fuse: 10.0 A
Four-wheel-drive motor
fuse: 10.0 A
Radiator fan fuse: 25.0 A
Backup fuse: 10.0 A
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8-141
6. Turn the key to “ON” and turn on the electrical
circuit in question to check if the device oper-
ates. If the fuse blows again immediately,
have a Yamaha dealer check the electrical
system.
7. Reinstall the battery compartment cover by
installing the quick fastener screws.
8. Close the hood.
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Page 470 of 492

10-5 Coolant temperature warning light:
LED
Engine trouble warning light:
LED
Parking brake indicator light:
LED
On-Command four-wheel-drive/differential gear lock indica-
tor:
LCD
High-range indicator light:
LED
Low-range indicator light:
LED
Differential gear lock indicator light:
LED
Helmet/seat belt indicator light:
12 V, 0.7 W × 2
Fuses:Main fuse:
40.0 A
Fuel injection system fuse:
10.0 A
Headlight fuse:
15.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
10.0 A
Auxiliary DC jack fuse:
10.0 A
Backup fuse:
10.0 AFour-wheel-drive motor fuse:
10.0 A
Radiator fan fuse:
25.0 A
For EUR only
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
es, and the length of time for which an operator is
exposed to the noise. Also the permissible expo-
sure level can vary from country. This information,
however, will enable the user of the machine to
make a better evaluation of the hazard and risk.
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