
EBU17420
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator lights ............................................ 4-2
Handlebar switches .................................... 4-2
Throttle lever .............................................. 4-3
Speed limiter .............................................. 4-4
Front brake lever ........................................ 4-4
Rear brake lever ......................................... 4-5
Parking brake ............................................. 4-5
Drive select lever ........................................ 4-6
Fuel tank cap .............................................. 4-7
Fuel ............................................................ 4-7
Fuel cock .................................................... 4-8Starter (choke) ..........................................4-10
Seat ..........................................................4-10
Front carrier ..............................................4-11
Rear carrier ...............................................4-11
PRE-OPERATION CHECKS ..........................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Transmission oil ..........................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-3
Drive chain ..................................................5-3
Tires ............................................................5-3
Chassis fasteners .......................................5-6
Instruments, lights and switches .................5-6
Battery ........................................................5-6
OPERATION...................................................6-1
Starting a cold engine .................................6-1
Starting a warm engine ...............................6-2
Operating the drive select lever and
driving in reverse ......................................6-3
Engine break-in ...........................................6-4
Parking ........................................................6-5U1PY60E0.book Page 1 Friday, March 11, 2011 9:30 AM

Parking on a slope ..................................... 6-5
Accessories and loading ............................ 6-6
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV............... 7-2
RIDE WITH CARE AND GOOD
JUDGMENT .............................................. 7-2
BE CAREFUL WHERE YOU RIDE ............. 7-9
TURNING YOUR ATV .............................. 7-12
CLIMBING UPHILL ................................... 7-14
RIDING DOWNHILL.................................. 7-16
CROSSING A SLOPE............................... 7-17
CROSSING THROUGH SHALLOW
WATER ................................................... 7-18
RIDING OVER ROUGH TERRAIN ........... 7-20
SLIDING AND SKIDDING ......................... 7-20
WHAT TO DO IF... .................................... 7-22
WHAT TO DO... ........................................ 7-22
PERIODIC MAINTENANCE AND
ADJUSTMENT ............................................... 8-1
Owner’s manual and tool kit ....................... 8-2
Periodic maintenance chart for
the emission control system ..................... 8-3
General maintenance and lubrication
chart ......................................................... 8-5
Checking the spark plug ............................. 8-9Engine oil ..................................................8-11
Transmission oil ........................................8-14
Cleaning the engine and V-belt case air
filter elements .........................................8-17
Cleaning the spark arrester ......................8-23
V-belt case drain screw ............................8-24
Adjusting the carburetor ............................8-25
Adjusting the engine idling speed .............8-25
Adjusting the throttle lever free play .........8-26
Valve clearance ........................................8-27
Brakes .......................................................8-27
Checking the front and rear brake
shoes ......................................................8-27
Adjusting the front brake lever free play ...8-28
Adjusting the rear brake lever free play ....8-32
Drive chain slack .......................................8-34
Lubricating the drive chain ........................8-36
Checking and lubricating the cables .........8-37
Checking and lubricating the front and
rear brake levers .....................................8-38
Checking the wheel hub bearings .............8-38
Lubricating the lower arm pivots ...............8-39
Lubricating the front knuckle pivots ..........8-40
Lubricating the steering shaft ....................8-40
Battery ......................................................8-41
Replacing the fuse ....................................8-44
Replacing a headlight bulb .......................8-44
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Adjusting a headlight beam ...................... 8-46
Replacing the tail/brake light bulb ............ 8-47
Removing a wheel .................................... 8-47
Installing a wheel ...................................... 8-48
Troubleshooting ....................................... 8-49
Troubleshooting chart .............................. 8-50
CLEANING AND STORAGE .......................... 9-1
Cleaning ..................................................... 9-1
Storage ....................................................... 9-2
SPECIFICATIONS ...................................... 10-1
CONSUMER INFORMATION ...................... 11-1
Identification numbers .............................. 11-1
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3-1
3
EBU17680
DESCRIPTION
EBU17690Left view
EBU17700Right view
1. Front carrier
2. Starter (choke)
3. Fuel cock
4. Throttle stop screw
5. Tail/brake light
6. Rear carrier
7. Spark arrester
8. Footboard
123
5
6
7
8
4
1. Owner’s tool kit
2. Battery
3. Drive select lever
4. Spark plug
5. Headlight
6. Engine oil filler cap
7. Fuse
23
5
6
7
1
4
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3-2
3
EBU17712Controls and instruments
TIPThe ATV you have purchased may differ slightly
from the figures shown in this manual.
1. Rear brake lever
2. Parking brake lock plate
3. Reverse indicator light
4. Neutral indicator light
5. Front brake lever
6. Throttle lever
7. Main switch
8. Fuel tank cap
9. Handlebar switches
12
34
5
9876
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5-2
5
Rear brakeCheck operation, and correct if necessary.
Lubricate cable if necessary.
Check lever free play, and adjust if necessary.5-3, 8-27, 8-32
Throttle leverMake sure that operation is smooth. Lubricate cable and lever hous-
ing if necessary.
Check lever free play, and adjust if necessary.5-3, 8-26
Control cablesMake sure that operation is smooth. Lubricate if necessary. 8-37
Drive chainCheck chain slack, and adjust if necessary.
Check chain condition. Lubricate if necessary.5-3, 8-34, 8-36
Wheels and tiresCheck wheel condition, and replace if damaged.
Check tire condition and tread depth. Replace if necessary.
Check air pressure. Correct if necessary.5-3
Brake leversMake sure that operation is smooth. Lubricate lever pivoting points if
necessary.8-38
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened. 5-6
Instruments, lights and
switchesCheck operation, and correct if necessary. 5-6
BatteryCheck electrolyte level. Fill with distilled water if necessary. 5-6, 8-41 ITEM ROUTINE PAGE
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6-1
6
EBU19881
OPERATION
EBU19901Read the Owner’s Manual carefully before riding
the ATV. If there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWB00631Read the Owner’s Manual carefully to become
familiar with all controls in order to help pre-
vent any loss of control, which could cause an
accident or injury.EBU29722Starting a cold engine NOTICEECB00150See the “Engine break-in” section on page 6-4
prior to operating the engine for the first time.1. Set the parking brake.
2. Turn the fuel cock to “ON”.
3. Turn the key to “ON” and the engine stop
switch to“”.4. Shift the drive select lever into the neutral po-
sition. The neutral indicator light should come
on. If the indicator light does not come on,
have a Yamaha dealer check the electrical cir-
cuit.
TIPThe engine can be started only when the drive se-
lect lever is in the neutral position.5. Use the starter (choke) in reference to the fig-
ure:
Position (1):
Cold engine start with ambient temperature
below 5 °C (40 °F).
Position (2):
Cold engine start with ambient temperature
between 0 °C (30 °F) and 30 °C (90 °F).
Position (3):
Cold engine start with ambient temperature
above 25 °C (80 °F).
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6-4
6 1. Bring the ATV to a complete stop.
2. Apply the parking brake.
3. Shift from neutral to reverse and vice versa by
moving the drive select lever along the shift
guide.
TIPWhen in reverse, the reverse indicator light should
come on. If the indicator light does not come on,
have a Yamaha dealer check the electrical circuit.4. Check behind for people or obstacles, and
then release the parking brake.
5. Open the throttle lever gradually and continue
to watch to the rear while backing.TIPIf the drive select lever is shifted into reverse while
the engine is running, the engine will stop unless
the rear brake lever or parking brake is applied.EBU20682Engine break-in TIPFor ATVs equipped with an odometer or an hour
meter, follow the figures given in km (mi) or the
figures given in hours.
For ATVs not equipped with an odometer or
hour meter, follow the figures given in hours.There is never a more important period in the life of
your engine than the first 320 km (200 mi) or 20
hours of riding. For this reason, you should read
the following material carefully.
Since the engine is brand new, do not put an ex-
cessive load on it for the first 320 km (200 mi) or 20
hours. The various parts in the engine wear and
polish themselves to the correct operating clear-
ances. During this period, prolonged full-throttle
operation or any condition that might result in en-
gine overheating must be avoided.
0–160 km (0–100 mi) or 0–10 hours
Avoid prolonged operation above 1/2 throttle. Vary
the speed of the ATV regularly. Do not operate it at
one set throttle position.
160–320 km (100–200 mi) or 10–20 hours
Avoid prolonged operation above 3/4 throttle. Rev
the engine freely, but do not use full throttle at any
time.
320 km (200 mi) or 20 hours and beyond
The ATV can now be operated normally.
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