
8-7
8
14*Steering systemCheck operation and repair or replace if damaged.
Check toe-in and adjust if necessary.√√√√√
15 Engine oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√ √√√
16 Engine oil strainerClean.√√√
17 Transmission oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√√
18*Moving parts and
cablesLubricate.√√√√
19*Throttle leverCheck operation.
Check throttle lever free play, and adjust if neces-
sary.
Lubricate cable and lever housing.√√√√√
20*Front and rear brake
switchesCheck operation and correct if necessary.√√√√√
21*Lights and switchesCheck operation and correct if necessary.
Adjust headlight beams.√√√√√
22*BatteryCheck electrolyte level and specific gravity, and
correct if necessary.
Make sure that the breather hose is properly rout-
ed.√√√√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320U1PY60E0.book Page 7 Friday, March 11, 2011 9:30 AM

8-47
8
EBU25613Replacing the tail/brake light bulb If the tail/brake light bulb burns out, replace it as
follows.
1. Remove the tail/brake light bulb holder (to-
gether with the bulb) by turning it counter-
clockwise.
2. Remove the burnt-out bulb by pushing it in
and turning it counterclockwise.
3. Insert a new bulb into the bulb holder, push it
in, and then turn it clockwise until it stops.4. Install the bulb holder (together with the bulb)
by turning it clockwise.
EBU25651Removing a wheel 1. Place the ATV on a level surface.
2. Loosen the wheel nuts.
1. Tail/brake light bulb holder
1
1. Tail/brake light bulb
2. Tail/brake light bulb holder
12
U1PY60E0.book Page 47 Friday, March 11, 2011 9:30 AM

10-4
10
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
70 mm (2.8 in)Rear suspension:Type:
Swingarm
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
80 mm (3.1 in)Electrical system:Ignition system:
DC CDI
Charging system:
AC magnetoBattery:Model:
12N12C-4A-2
Voltage, capacity:
12 V, 12.0 AhHeadlight:Bulb type:
Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Tail/brake light:
12 V, 5.0/21.0 W × 1
Neutral indicator light:
12 V, 1.7 W × 1Reverse indicator light:
12 V, 1.7 W × 1
Fuses:Main fuse:
15.0 AEBU30400For EUR only
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
es, and the length of time for which an operator is
exposed to the noise. Also the permissible expo-
sure level can vary from country. This information,
however, will enable the user of the machine to
make a better evaluation of the hazard and risk.
U1PY60E0.book Page 4 Friday, March 11, 2011 9:30 AM

INDEX
AAccessories and loading ................................................ 6-6
Air filter elements, engine and V-belt filter cleaning ..... 8-17BBattery ................................................................... 5-6, 8-41
Brake lever free play, adjusting the front ..................... 8-28
Brake lever free play (rear), adjusting .......................... 8-32
Brake lever, front ............................................................ 4-4
Brake lever, rear ............................................................ 4-5
Brake levers, checking and lubricating ........................ 8-38
Brakes .......................................................................... 8-27
Brakes, front and rear .................................................... 5-3
Brake shoes, checking the front and rear .................... 8-27CCables, checking and lubricating ................................. 8-37
Carburetor, adjusting ................................................... 8-25
Carrier, front ................................................................. 4-11
Carrier, rear .................................................................. 4-11
Chassis fasteners .......................................................... 5-6
Cleaning ......................................................................... 9-1DDrive chain ..................................................................... 5-3
Drive chain, lubricating ................................................. 8-36
Drive chain slack .......................................................... 8-34
Drive select lever ........................................................... 4-6
Drive select lever and driving in reverse ........................ 6-3EEngine break-in .............................................................. 6-4Engine, cold start ........................................................... 6-1
Engine idling speed ..................................................... 8-25
Engine oil .............................................................. 5-3, 8-11
Engine, starting a warm ................................................. 6-2
Engine stop switch ......................................................... 4-2
FFront knuckle pivots, lubricating .................................. 8-40
Fuel ......................................................................... 4-7, 5-3
Fuel cock ....................................................................... 4-8
Fuel tank cap ................................................................. 4-7
Fuse, replacing ............................................................ 8-44HHandlebar switches ....................................................... 4-2
Headlight beam, adjusting ........................................... 8-46
Headlight bulb, replacing ............................................. 8-44
Horn switch .................................................................... 4-3IIdentification numbers .................................................. 11-1
Indicator lights ................................................................ 4-2
Instruments, lights and switches .................................... 5-6LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-3MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label .................................................................. 11-2
U1PY60E0.book Page 1 Friday, March 11, 2011 9:30 AM

NNeutral indicator light ..................................................... 4-2OOwner’s manual and tool kit ........................................... 8-2PParking ........................................................................... 6-5
Parking brake ................................................................. 4-5
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1RReverse indicator light .................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-10
Spark arrester, cleaning ............................................... 8-23
Spark plug, checking ...................................................... 8-9
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-4
Starter (choke) ............................................................. 4-10
Start switch ..................................................................... 4-3
Steering shaft, lubricating ............................................. 8-40
Storage ........................................................................... 9-2
Suspension, lubricating the lower arm pivots ............... 8-39TTail/brake light bulb, replacing ..................................... 8-47
Throttle lever ........................................................... 4-3, 5-3
Throttle lever free play, adjusting ................................. 8-26
Tires ............................................................................... 5-3
Transmission oil .................................................... 5-3, 8-14
Troubleshooting ........................................................... 8-49
Troubleshooting chart .................................................. 8-50
VValve clearance ............................................................ 8-27
V-belt case drain screw ................................................ 8-24
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-38
Wheel, installing ........................................................... 8-48
Wheel, removing .......................................................... 8-47
U1PY60E0.book Page 2 Friday, March 11, 2011 9:30 AM