2012 YAMAHA CYGNUS 125 oil

1
2
3
4
5
6
7
8
9
6-23
EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
EAU23272
Checking the front forkThe condition and operation of the
front fork must be checked as follows
at the intervals specifi ed in the period-
ic maintenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur-
face and hold it in an upright
position. WARNING! To avoid
injury, securely support the ve-
hicle so there is no danger of it
falling over.
[EWA10751]
2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
ZAUM00**
ECA10590
NOTICEIf any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
EAU45511
Checking the steeringWorn or loose steering bearings may
cause danger. Therefore, the opera-
tion of the steering must be checked
as follows at the intervals specifi ed in
the periodic maintenance and lubrica-
tion chart.
1. Place the vehicle on the cen-
terstand. WARNING! To avoid
injury, securely support the ve-
hicle so there is no danger of it
falling over.
[EWA10751]
2. Hold the lower ends of the front
fork legs and try to move them
forward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.
4P9-F8199-E5_CS.indd 6-234P9-F8199-E5_CS.indd 6-23
2011/09/06 14:18:412011/09/06 14:18:41
Process BlackProcess Black

1
2
3
4
5
6
7
8
9
6-27
EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
EAUT2134
Replacing the headlight bulbThis model is equipped with a halogen
bulb headlight. If the headlight bulb
burns out, replace it as follows.
ECA10650
NOTICETake care not to damage the follow-
ing parts:●
Headlight bulb
Do not touch the glass part of the
headlight bulb to keep it free from
oil, otherwise the transparency
of the glass, the luminosity of the
bulb, and the bulb life will be ad-
versely affected. Thoroughly clean
off any dirt and ngerprints on the
headlight bulb using a cloth moist-
ened with alcohol or thinner.
●
Headlight lens
• Do not affix any type of
tinted film or stickers to the
headlight lens.
• Do not use a headlight bulb
of a wattage higher than
speci ed.1. Place the vehicle on the center-
stand.
2. Remove panel B. (See page 6-7.)
3. Disconnect the headlight coupler,
and then remove the bulb cover.
ZAUM00**
1
1. Bulb cover4. Unhook the headlight bulb holder,
and then remove the burnt-out
bulb.
ZAUM00**
1
1. Headlight bulb holder5. Place a new headlight bulb into
position, and then secure it with
the bulb holder.
6. Install the headlight bulb cover,
and then connect the coupler.
7. Install the panel.
8. Have a Yamaha dealer adjust the
headlight beam if necessary.
4P9-F8199-E5_CS.indd 6-274P9-F8199-E5_CS.indd 6-27
2011/09/06 14:18:412011/09/06 14:18:41
Process BlackProcess Black

1
2
3
4
5
6
7
8
9
7-1
EAU25991
SCOOTER CARE AND STORAGE
EAU25991
SCOOTER CARE AND STORAGE
EAU37833
Matte color caution
ECA15192
NOTICESome models are equipped with
matte colored finished parts. Be
sure to consult a Yamaha dealer for
advice on what products to use be-
fore cleaning the vehicle.
Using a brush, harsh chemical
products or cleaning compounds
when cleaning these parts will
scratch or damage their surface.
Wax also should not be applied to
any matte colored nished parts.
EAU26094
CareWhile the open design of a scooter
reveals the attractiveness of the tech-
nology, it also makes it more vulner-
able. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go
unnoticed on a car, however, it de-
tracts from the overall appearance of
a scooter. Frequent and proper care
does not only comply with the terms of
the warranty, but it will also keep your
scooter looking good, extend its life
and optimize its performance.
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and cov-
ers as well as all electrical cou-
plers and connectors, including
the spark plug cap, are tightly
installed.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and
a brush, but never apply such
products onto seals, gaskets and
wheel axles. Always rinse the dirt
and degreaser off with water.
Cleaning
ECA10783
NOTICE● Avoid using strong acidic
wheel cleaners, especially
on spoked wheels. If such
products are used on hard-to-
remove dirt, do not leave the
cleaner on the affected area
any longer than instructed.
Also, thoroughly rinse the area
off with water, immediately dry
it, and then apply a corrosion
protection spray.● Improper cleaning can dam-
age plastic parts (such as
cowlings, panels, windshields,
headlight lenses, meter lenses,
etc.) and the muf ers. Use only
a soft, clean cloth or sponge
with water to clean plastic.
However, if the plastic parts
cannot be thoroughly cleaned
4P9-F8199-E5_CS.indd 7-14P9-F8199-E5_CS.indd 7-1
2011/09/06 14:18:412011/09/06 14:18:41
Process BlackProcess Black

1
2
3
4
5
6
7
8
9
7-3
EAU25991
SCOOTER CARE AND STORAGE
duced discoloring of stainless-
steel exhaust systems can be
removed through polishing.)
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal, includ-
ing chrome- and nickel-plated,
surfaces.
4. Use spray oil as a universal
cleaner to remove any remaining
dirt.
5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely
before storing or covering it.
EWA10942
WARNING
Contaminants on the brakes or
tires can cause loss of control.● Make sure that there is no oil
or wax on the brakes or tires.
If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or
acetone, and wash the tires
with warm water and a mild de-
tergent.
● Before operating the vehicle,
test its braking performance
and cornering behavior.
ECA10800
NOTICE● Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.● Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.● Avoid using abrasive polishing
compounds as they will wear
away the paint.
TIP● Consult a Yamaha dealer for ad-
vice on what products to use.● Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from
the lens.
4P9-F8199-E5_CS.indd 7-34P9-F8199-E5_CS.indd 7-3
2011/09/06 14:18:412011/09/06 14:18:41
Process BlackProcess Black

1
2
3
4
5
6
7
8
9
7-4
EAU25991
SCOOTER CARE AND STORAGE
2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine
oil into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap. WARNING!
To prevent damage or injury
from sparking, make sure to
ground the spark plug elec-
trodes while turning the en-gine over.
[EWA10951]
4. Lubricate all control cables and
the pivoting points of all levers
and pedals as well as of the
sidestand/centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then
lift the scooter so that both of its
wheels are off the ground. Alter-
natively, turn the wheels a little
every month in order to prevent
the tires from becoming degraded
in one spot.
6. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully
charge it. Store it in a cool,
dry place and charge it once a
month. Do not store the battery
in an excessively cold or warm
place [less than 0 °C (30 °F) or
more than 30 °C (90 °F)]. For
more information on storing the
battery, see page 6-24.
EAU36563
StorageShort-term
Always store your scooter in a cool,
dry place and, if necessary, protect
it against dust with a porous cover.
Be sure the engine and the exhaust
system are cool before covering the
scooter.
ECA10820
NOTICE● Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.● To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your scooter for several
months:
1. Follow all the instructions in the
“Care” section of this chapter.
4P9-F8199-E5_CS.indd 7-44P9-F8199-E5_CS.indd 7-4
2011/09/06 14:18:412011/09/06 14:18:41
Process BlackProcess Black

1
2
3
4
5
6
7
8
9
8-1
SPECIFICATIONS SPECIFICATIONS
EAU50915
DimensionsOverall length
1855 mm (73.0 in)
Overall width
685 mm (27.0 in)
Overall height
1130 mm (44.5 in)
Seat height
785 mm (30.9 in)
Wheelbase
1295 mm (51.0 in)
Ground clearance
113 mm (4.45 in)
Minimum turning radius
1900 mm (74.8 in)WeightCurb weight
120 kg (265 lb)EngineEngine type
Air cooled 4-stroke, SOHC
Cylinder arrangement
Single cylinder
Displacement
125 cm
3
Bore x stroke
52.4 x 57.9 mm (2.06 x 2.28 in)
Compression ratio
10.00 :1
Starting system
Electric starter and kickstarter
Lubrication system
Wet sump
Engine oilRecommended brand
YAMALUBE
Type
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
–20 –10 0
1020 30 40 50 ˚C 10 30 50 70 90 110 0 130 ˚F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
Recommended engine oil grade
API service SG type or higher, JASO
standard MAEngine oil quantityPeriodic oil change
0.90 L (0.95 US qt, 0.79 Imp.qt)Final transmission oilType
SAE 10W-30 type SE motor oil
Quantity
0.11 L (0.12 US qt, 0.10 Imp.qt)Air lterAir fi lter element
Wet elementFuelRecommended fuel
Regular unleaded gasoline onlyFuel tank capacity
7.4 L (1.96 US gal, 1.63 Imp.gal)
Throttle bodyID mark
4P91 00
Manufacturer
MIKUNISpark plug(s)Manufacturer/model
NGK/CR7E
Spark plug gap
0.7-0.8 mm (0.028-0.031 in)ClutchClutch type
Dry, centrifugal automaticTransmissionPrimary reduction ratio
1.000
Secondary reduction ratio
9.744 (38/13 40/12)
Final drive
Gear
Transmission type
V-belt automaticChassisFrame type
Backbone
Caster angle
27.00 degree
Trail
90 mm (3.5 in)Front tireType
Tubeless
4P9-F8199-E5_CS.indd 8-14P9-F8199-E5_CS.indd 8-1
2011/09/06 14:18:412011/09/06 14:18:41
Process BlackProcess Black

1
2
3
4
5
6
7
8
9
8-2
SPECIFICATIONS
Size
110/70-12 47L
Manufacturer/model
CHENG SHIN / C-992NRear tireType
Tubeless
Size
120/70-12 58L
Manufacturer/model
CHENG SHIN / C-6007LoadingMaximum load
157 kg (346 lb)Tire air pressure (measured on cold
tires)Loading condition
0-90 kg (0-198 lb)
Front
175 kPa (1.75 kgf/cm
2, 25 psi, 1.75 bar)
Rear
200 kPa (2.00 kgf/cm2, 29 psi, 2.00 bar)
Loading condition
90 kg - maximum load
Front
200 kPa (2.00 kgf/cm2, 29 psi, 2.00 bar)
Rear
225 kPa (2.25 kgf/cm2, 33 psi, 2.25 bar)
Front wheelWheel type
Cast wheel
Rim size
J12 X MT2.75
Rear wheelWheel type
Cast wheel
Rim size
J12 X MT3.00Front brakeType
Single disc brake
Operation
Right hand operation
Recommended fl uid
DOT 4Rear brakeType
Drum brake
Operation
Left hand operationFront suspensionType
Telescopic fork
Spring/shock absorber type
Coil spring/oil damper
Wheel travel
78.0 mm (3.07 in)Rear suspensionType
Unit swing
Spring/shock absorber type
Coil spring/oil damper
Wheel travel
95.5 mm (3.76 in)Electrical systemIgnition system
TCICharging system
AC magneto
BatteryModel
MF (YT7B-BS)
Voltage, capacity
12 V, 6.5 AhHeadlightBulb type
Halogen bulbBulb voltage, wattage x quantityHeadlight
12 V, 60 W/55 W x 1
Tail/brake light
12 V, 5.0 W/21.0 W x 1
Front turn signal light
12 V, 10.0 W x 2
Rear turn signal light
12 V, 10.0 W x 2
Auxiliary light
12 V, 5.0 W x 2
Meter lighting
LED x 2
High beam indicator light
LED x 1
Turn signal indicator light
LED x 1FusesMain fuse
20.0 A
Headlight fuse
15.0 A
Taillight fuse
7.5 A
4P9-F8199-E5_CS.indd 8-24P9-F8199-E5_CS.indd 8-2
2011/09/06 14:18:412011/09/06 14:18:41
Process BlackProcess Black

INDEXAAcceleration and deceleration ................... 5-2
Air fi lter and V-belt case air fi lter
elements ............................................... 6-13
Auxiliary light bulb, replacing .................. 6-29BBattery ..................................................... 6-24
Brake fl uid, changing .............................. 6-20
Brake fl uid level, checking ...................... 6-19
Brake lever, front ....................................... 3-6
Brake lever, rear ....................................... 3-6
Brake levers, lubricating .......................... 6-21
Brake lever free play, checking ............... 6-18
Brake pads and shoes, checking ............ 6-19
Braking ...................................................... 5-2CCables, checking and lubricating ............ 6-21
Care .......................................................... 7-1
Catalytic converters .................................. 3-9
Centerstand and sidestand, checking and
lubricating ............................................. 6-22DDimmer switch .......................................... 3-6EEngine break-in ......................................... 5-3
Engine oil and oil strainer ........................ 6-10
Engine trouble warning light ...................... 3-2FFinal transmission oil .............................. 6-12
Front fork, checking ................................ 6-23
Fuel ........................................................... 3-7
Fuel consumption, tips for reducing .......... 5-3
Fuel tank cap ............................................ 3-7
Fuses, replacing ...................................... 6-26
HHandlebar switches ................................... 3-5
Headlight bulb, replacing ........................ 6-27
High beam indicator light .......................... 3-2
Horn switch ............................................... 3-6IIdentifi cation numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-12
Indicator and warning lights ...................... 3-2KKeyhole cover ........................................... 3-2
Kickstarter ................................................. 3-9MMaintenance, emission control system ..... 6-3
Maintenance and lubrication, periodic ...... 6-4
Main switch/steering lock .......................... 3-1
Matte color, caution ................................... 7-1
Model label ................................................ 9-1
Multi-function display ................................ 3-3PPanels, removing and installing ................ 6-7
Parking ...................................................... 5-4
Part locations ............................................ 2-1RRear brake lever free play, adjusting ...... 6-18SSafe-riding points ...................................... 1-5
Safety information ..................................... 1-1
Seat ......................................................... 3-10
Sidestand ................................................ 3-11
Spark plug, checking ................................. 6-8
Specifi cations ............................................ 8-1
Speedometer ............................................ 3-3
Starting off ................................................. 5-2Starting the engine .................................... 5-1
Start switch ............................................... 3-6
Steering, checking .................................. 6-23
Storage ..................................................... 7-4
Storage compartments ............................ 3-10
TTail/brake light bulb or rear turn signal light
bulb, replacing ...................................... 6-28
Throttle grip and cable, checking and
lubricating ............................................. 6-21
Throttle grip free play, checking .............. 6-15
Tires ........................................................ 6-16
Tool kit ...................................................... 6-2
Troubleshooting ...................................... 6-29
Troubleshooting chart ............................. 6-31
Turn signal indicator light .......................... 3-2
Turn signal light bulb (front), replacing .... 6-28
Turn signal switch ..................................... 3-6VValve clearance ...................................... 6-15
Vehicle identifi cation number .................... 9-1WWheels .................................................... 6-17
Wheel bearings, checking ....................... 6-24
4P9-F8199-E5_CS.indd 9-24P9-F8199-E5_CS.indd 9-2
2011/09/06 14:18:422011/09/06 14:18:42
Process BlackProcess Black