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C. Input/Output for oxygen sensor
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15-370000-00
D. Oxygen sensor control
The wide band oxygen sensor uses ZnO2. It produces the voltage by movement of oxygen ions when
there is oxygen concentration difference between exhaust gas and atmosphere.
If a certain voltage is applied to the sensor, the movement of oxygen ions occurs regardless of the
oxygen density. The current generated through this flow of ions, is called pumping current (IP), and the
oxygen sensor measures this value.
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Relay box
A/C
compressorHFM (intake air
temperature)Cooling fan
module
MB 5 A/T (ATF
temperature)Coolant
temperature
sensor
(12) Cooling fan control
A. Overview of cooling fan and A/C compressor
The cooling system maintains the engine temperature at an efficient level during all engine operating
conditions. The water pump draws the coolant from the radiator. The coolant then circulates through
water jackets in the engine block, the intake manifold, and the cylinder head. When the coolant reaches
the operating temperature of the thermostat, the thermostat opens. The coolant then goes back to the
radiator where it cools. The heat from automatic transmission is also cooled down through the radiator
by circulating the oil through the oil pump. ECU controls the electric cooling fans with three cooling fan
relays to improve the engine torque and air conditioning performance.
For detailed information, refer to Chapter "Air Conditioning System".
B. Components
D20DTR ECU
Refrigerant
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15-410000-00
A/C compressor OFF conditions ▶
Coolant temperature: below -20℃ or over
115℃
Engine rpm: over 4500 rpm
Engine rpm: below 600 rpm
When abrupt acceleration
Very high load during idling
Refrigerant pressure: over 32 bar or below 2
bar
Failure in refrigerant sensor, coolant
temperature sensor, and cooling fan -
-
-
-
-
-
-
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(13) PTC heater control
A. Overview
The supplementary electrical heater is installed in DI engine equipped vehicle as a basic equipment. The
PTC system is operated according to two temperature values measured at the coolant temperature
sensor and HFM sensor. This device is mounted in the heater air outlet and increase the temperature of
air to the passenger compartment. Because PTC system is heated by electrical power, high capacity
alternator is required. PTC does not operate during engine cranking, while the battery voltage is lower
than 11 V or during preheating process of glow plugs.
B. Components
HFM (intake air
temperature)
Coolant temperature
sensor
PTC relay 1
D20DTR ECU
PTC relay 2
PTC fuse 1, 2, 3, 40A
PTC heater
PTC Fuse and Relay
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C. PTC operation process
The PTC operating condition (ON) is controlled in two steps.
Basically, the engine ECU controls the relay to supply the power to PTC according to the coolant
temperature sensor and ambient temperature sensor.
1st step (initial operation of PTC) ▶
Coolant temperature < 15°C: PTC ON
<006a00960096009300880095009b0047009b008c00940097008c00990088009b009c0099008c004702fb00470058005c00b6006a006100470077007b006a00470076007500470088008d009b008c00990047009a0088009b0090009a008d00a00090009500
8e0047009b008f008c0047008a00960095008b0090009b0090>ons in 2nd step -
-
2nd step (coolant temperature ≥ 15°C) ▶
<006a00960096009300880095009b0047009b008c00940097008c00990088009b009c0099008c004702fa0047005d005c00b6006a004700880095008b004700900095009b00880092008c00470088009000990047009b008c00940097008c00990088009b00
9c0099008c004702fa004700540058005700b6006a00610047>PTC ON
<006a00960096009300880095009b0047009b008c00940097008c00990088009b009c0099008c004700630047005d005700a5005d005c00b6006a004700880095008b004700900095009b00880092008c00470088009000990047009b008c00940097008c00
990088009b009c0099008c00470063004700540058005700a5>0°C: PTC ON
<006a00960096009300880095009b0047009b008c00940097008c00990088009b009c0099008c004702fa0047005d005700b6006a004700880095008b004700900095009b00880092008c00470088009000990047009b008c00940097008c00990088009b00
9c0099008c004702fa0047005700a5005c00b6006a00610047>PTC ON -
-
-
Stop (OFF) conditions ▶
A/C blower switch OFF
Defective ambient air temperature sensor (including open or short circuit)
Engine cranking
Low battery voltage (below 11V)
During pre-glow process (glow indicator ON) -
-
-
-
-
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(15) CDPF control
A. Overview
As the solution for environmental regulations and PM Particle Material) of diesel engine, the low emission
vehicle is getting popular. This vehicle is equipped with an extra filter to collect the soot and burn it again
so that the amount of PM in the exhaust gas passed through the DOC (Diesel Oxidation Catalyst) is
reduced. The CDPF (Catalyst & Diesel Particulate Filter) is an integrated filter including DOC (Diesel
Oxidation Catalyst) and DPF (Diesel Particulate Filter).
For details, refer to Chapter "CDPF".
B. Components
Oxygen sensorFront
EGT sensorCDPF
(DOC + DPF)Rear
EGT sensor
Differential pressure
sensorD20DTR ECUElectric throttle body
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Rear EGT sensor:
Measure DPF temp
Diff. pres. sensor:
Measure pressure
between front side and
rear side of CDPFElectronic throttle
body: Control intake
air mass
ECU (DCM 3.7)
Injector: Control post
injection
D. Operation process
When the differential pressure sensor detects the pressure difference between the front and the rear
side of CDPF, the sensor sends signal indicating the soot is accumulated and the post injection is
performed to raise the temperature of exhaust gas. The amount of fuel injected is determined according
to the temperature of exhaust gas detected by the rear temperature sensor. If the temperature is below
600°C, the amount of fuel injected is increased to raise the tem
perature. If the temperature is over
600°C, the amount of fuel injected is decreased or not controlled. When the engine is running in
low load range, the amount of post injection and the amount of intake air are controlled. It is to raise the
temperature by increasing the amount of fuel while decreasing the amount of intake air.
Front EGT sensor:
Measure DOC temp
T-MAP sensor
Intake air
mass
Exceed PM
limitBooster
pressure/
temperaturePost injection
Control intake
air mass