2012 SSANGYONG NEW ACTYON SPORTS transmission

02-52
Specification of Receiver ▶
Operating requirements 1.
You should remove the ignition key. -
Code registration requirement 2.
You can register the code only using the diagnostic device. -
Transmitter code registration 3.
You can register up to 5 transmission codes to the remote control key.
The receiver does not output the received code during registration.
Connect the device to the diagnostic terminal.
The code can be registered only by the panic signal from the transmitter.
(Other switches (LOCK/UNLOCK/ESCORT) can't code.) a.
b.
c.
Remote Door Lock ▶
All doors are locked when briefly pressing the door LOCK burron on remote control key (less
than 0.5 seconds).
The system outputs LOCK signal immediately after receiving the door lock message from the
remote control key. The system activates the theft deterrent mode when all doors are locked
while they are fully closed (the hazard warning lamps blink twice.). 1.
2.

02-60
You can register up to 2 transmission codes to the remote control key.
The receiver does not output the received code during registration.
The remote control key should be coded using the diagnostic device. a.
b.
c.
1) Operating requirements
You should remove the ignition key.
2) Code registration requirement
You can register the code only using the diagnostic device.
3) Transmitter code registration
5. REKES Key Coding

04-6
Connector Pin Arrangement ▶
The connector pin sections illustrated below are viewed from the front of the instrument
cluster. The arrangement of the pins is the same for both the main connector and the sub
connector.
Main connector - 20-pin (white)
Sub connector - 20-pin (gray)
1. -
2. Hood open
3. Seat belt - passenger's seat
4. -
5. -
6. Front fog lamp
7. -
8. Engine CHECK warning light
9. Charge
10. IGN 2
11. -
12. Air bag
13. Seat belt - driver's seat
14. High beam (-)
15. Right turn signal lamp (+)
16. High beam (+)
17. Left turn signal lamp (+)
18. Oil pressure
19. Parking brake signal input (STICS)
20. - 1. -
2. -
3. 4P output
4. Buzzer output
5. Illumination (+)
6. -
7. -
8. Door open
9. -
10. Battery
11. -
12. Fuel input signal
13. TRIP mode/reset switch
14. Manual transmission N (neutral)
input
15. Manual transmission R (reverse)
input
16. CAN LOW
17. CAN HIGH
18. AGND (fuel -)
19. MICOM ground
20. IGN 1

04-218210-01
ABS Warning Light
This warning light comes on
when the ignition switch is
turned to "ON" position and
should go out if the system is
normal.
The vehicle with ABS performs
self-diagnosis. During this
diagnosis, brake pedal
vibration and noise may be
apparent when the driving
motors discharges the
hydraulic pressure from the
internal hydraulic device.4WD IndicatorLow Fuel Level
Warnig Light
This warning light
comes on when the
fuel will soon be
exhausted. The time
it takes turn on,
however, varies
according to the
gradient of the
vehicle.
4WD HIGH Indicator
The lamp blinks momentarily during
the change of driving mode.
4WD LOW Indicator
The lamp blinks momentarily during
the change of driving mode.
4WD CHECK Warning Light
This indicates that there is
something wrong in the transfer
case system. (check the system) -
-
-
Auto Cruise Control
Indicator
Operating the cruise
control switch turns on
the indicator lamp to
indicate the cruise
control system is
activated.
Water Separator Warning Light
This lamp comes on to warn the driver of
water in the fuel tank which causes the
loss of engine power. When a certain
amount of water is accumulated, the lamp
comes on and a chime sounds.
Engine CHECK Warning Light
This warning light comes on when
the ignition switch is turned to "ON"
position and should go out if the
system related to engine control is
normal.
This comes on when different
sensors and devices related to
engine control are defective.
Winter Mode
Indicator
Pressing the "W" side of the
automatic transmission mode
selector switch switches the
driving mode to winter mode and
turns on the indicator lamp.
Use this mode to drive off
smoothly on icy and slippery
roads.
Charge Warning Light
This warning light comes on when the
ignition switch is turned on and go off
when the engine is started.
If this light doesn't go off after engine
starting, it means there is a malfunction in
the system.
Engine Hood Open Warning Light
When the engine hood is open, this light
comes on to inform the driver.

01-33680-01
1. GENERAL INFORMATION
Six forward speeds
One reverse gear
A toruqe converter with an integral converter
lock-up clutch
Electronic shift and pressure controls
A single planetary gear-set
A double planetary gear-set
Two hydraulically controlled brake bands
Three multi-plate clutches
All hydraulic functions are directed by
electronic solenoids to control -
-
-
-
-
-
-
-
- Automatic transaxle (DSI M78) ▶
TCU ▶
TCU is located under the driver's seat and controls the operations of transmission.
TCU receives the ignition voltage and has three connectors (16-pin, 12-pin, 20-pin).
TCU receives input signals from certain transmission-related sensors, gear select lever and
inhibitor switch. TCU also uses these signals when determining transmission operating strategy.
TCU uses PCAN to communicate with other units. And, TCU communicates with engine ECU,
ESP unit, TCCU and instrument cluster through CAN lines to control the gear shifting and to
recognize the current gear position.
DSI M78 Automatic Transmission is based on the transmission in the vehicle with D20DT engine
for EURO III or EURO IV or EURO V.
Differences: changed some components (torque converter and torque converter housing, some
pinion gears, sun gear), increased torsional damping force.
TCU

01-53680-01
2. FEATURES AND SPECIFICATIONS
1) Specifications
Description DSI M78 (6-speed) Remarks
Gear ratio1st 3.53:1
2nd 2.14:1
3rd 1.48:1
4th 1.16:1
5th 0.87:1
6th 0.68:1
Reverse 3.09:1
Transmission flui
dFluid Fuchs FES 209-3292 ATF
Capacity Approx. 9.5 L
Change interval Check the fluid at every
30,000 km or 1 year, and
change it if necessary.Under the severe driving
conditions, change the fluid
at every 60,000 km.
Resistance of oil
temperature
sensor-20 430.7 ~ 533.9 kΩ
0 146.8 ~ 175.7 kΩ
20 56.74 ~ 65.86 kΩ
100 3.201 ~ 3.399 kΩ
Gear position
sensor1 -
2 -
3 -
D 2.686 kΩ ± 8%
N 5.036 kΩ ± 8%
R 8.953 kΩ ± 8%
P 16.786 kΩ ± 8%
Severe driving conditions? *
Towing a trailer or off-road driving (Inspect the
leak of fl uid at any time, occasionlly)
Taxi, patrol service or delivery service
(extended idling and excessive driving with low
speed)
Frequent stop-and-go traffi c, extended idling,
short driving distance -
-
-Driving in a hilly or mountainous terrain,
sandy, or dusty area
Driving frequently at high speed over 170
km/hour
Driving frequently in area where heavy
traffi c under the ambient temperature
above 32°C -
-
-

01-6
4WD Automatic Transmission ▶
Torque converter
Oil cooler outletOil cooler return
Inhibiter switch Adapter housing
2) Appearance
Connector plug
Transfer case

01-73680-01
2WD Automatic Transmission ▶
Torque converter
Oil cooler outletOil cooler return
Inhibiter switch Flange for
propeller shaft
Connector plug
Flange for
propeller shaft