Page 481 of 510

13B-481
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V12 MR-372-J84-13B300$170.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP6 Fuel system leaks
NOTESBefore analysing this customer complaint, check that there are no faults, and the
conformity (or otherwise) of the parameters and statuses, using the diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
IMPORTANT:
Please observe the cleanliness guidelines and safety advice.
Procedure for checking for an external leak on the fuel circuit:
Clean away traces of grease with clean thinner and wipe the part or parts concerned with cleaning cloths.
Start the engine and increase the engine temperature until the diesel fuel reaches 40/50°C.
Stop the engine and check for traces of grease on the part or parts concerned.
If this is the case, replace the part or parts concerned.
Does the priming bulb show traces of grease?
(Visual and tactile inspections)
Check the assembly of the components and
the condition of the seal at the union of the two
components, if the leak is at the seal.
Replace the part or the parts concerned.
Bleed the fuel circuit and continue the checks.
Check the counter pressure valve located on
the fuel return line, after the injectors. Does the diesel filter show traces of grease?
(Visual and tactile inspections)
Do the fuel return pipes show traces of grease?
(Visual and tactile inspections)
YES
NO
YES
NO
YES
NO
A
EDC16CP33_V18_ALP06 / EDC16CP33_V1C_ALP06 / EDC16CP33_V54_ALP06 / EDC16CP33_V20_ALP06 / EDC16CP33_V58_ALP06 /
EDC16CP33_V5C_ALP06 / EDC16CP33_V24_ALP06 / EDC16CP33_V04_ALP06 / EDC16CP33_V08_ALP06 / EDC16CP33_V44_ALP06 /
EDC16CP33_V4C_ALP06 / EDC16CP33_V34_ALP06 / EDC16CP33_V38_ALP06 / EDC16CP33_V74_ALP06 / EDC16CP33_V28_ALP06 /
EDC16CP33_V62_ALP06 / EDC16CP33_V26_ALP06 / EDC16CP33_V60_ALP06
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
Page 482 of 510

13B-482
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V12 MR-372-J84-13B300$170.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP6
CONTINUED 1
Does the high pressure pump
show traces of grease?
(Visual and tactile inspections)Location of the leak: Where does the leak appear?
Do the high pressure pipes and the
injector rail show traces of grease?
(Visual and tactile inspections)– If the leak is on the component, replace this and
the high pressure pipe(s) at the same time as
the component.
Do the injectors show traces of
grease?
(Visual and tactile inspections)– If the leak is on the join of a high pressure pipe and the
component, remove the high pressure pipe and perform a
visual inspection of the unions: if you find damaged unions,
change the faulty component and the high pressure pipe(s)
removed at the same time as the component.
– For safety reasons, high pressure pipes must not be refitted.
NO
A
YES
C
YES
YES
YES
NOOn the componentOn the union / join
NO
NO
B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
Page 483 of 510
13B-483
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V12 MR-372-J84-13B300$170.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP6
CONTINUED 2
– Run command SC035 High pressure fuel circuit fault
finding.
– While running the test, check that there are no leaks from the
high pressure circuit.
Is there a leak from the high pressure circuit?
End of fault finding.
Reminder:
Only replace the rail, pump or injector if there is damage to the union and this damage is visible during checks.
Bleed the fuel circuit and continue the checks.
NO
B
C
YES
NO
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
Page 484 of 510

13B-484
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V12 MR-372-J84-13B300$170.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP7 Rough idle
NOTESBefore analysing this customer complaint, check that there are no faults, and the
conformity (or otherwise) of the parameters and statuses, using the diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
Check the sealing and the condition of the
inlet circuit: run Test 4 Turbocharged air
inlet circuit check. Check the low
pressure circuit: run Test 3 Low pressure
circuit check. Check the engine parameters:
– Check the update of the engine management
computer calibration (last calibration).
– Check the conformity of the IMA* codes (see
Interpretation of commands, SC002 Enter injector
codes).
Check the charging circuit using Technical Note 6014A,
Charging circuit check, Alternator fault finding, 16A,
Alternator (formerly Technical Note 3455A).
– Check that the engine speed signal is correct using an
oscilloscope: no interference, broken tooth, etc.
– If not correct, check:
– The wiring.
– The flywheel position and the condition of the flywheel
teeth.
– Check the position and tightness of the engine speed
sensor. – Check the connections and wiring of the
injectors.
– Check the connections and wiring of the
engine management computer to the
injectors.
Check the high pressure circuit (external
leaks).
(see the end of the Fuel circuit external
leaks fault finding chart)
A
EDC16CP33_V18_ALP07 / EDC16CP33_V1C_ALP07 / EDC16CP33_V54_ALP07 / EDC16CP33_V20_ALP07 / EDC16CP33_V58_ALP07 /
EDC16CP33_V5C_ALP07 / EDC16CP33_V24_ALP07 / EDC16CP33_V04_ALP07 / EDC16CP33_V08_ALP07 / EDC16CP33_V44_ALP07 /
EDC16CP33_V4C_ALP07 / EDC16CP33_V34_ALP07 / EDC16CP33_V38_ALP07 / EDC16CP33_V74_ALP07 / EDC16CP33_V28_ALP07 /
EDC16CP33_V62_ALP07 / EDC16CP33_V26_ALP07 / EDC16CP33_V60_ALP07
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
Page 485 of 510
13B-485
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V12 MR-372-J84-13B300$170.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
IMA*: Individual injector correction
ALP7
CONTINUED
– Check the engine timing (and the
position of the high pressure pump
sprocket).
–Apply part B of Test 10 Poor injector
operation.
Check the lower engine:
– Check the engine mountings.
If the checks are correct, contact the
Techline.If fault DF308 Clogged particle filter is present,
consult the interpretation of DF308.
Run command SC036 Reinitialise programming and
select After particle filter replacement (see
Interpretation of commands).
A
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
Page 486 of 510

13B-486
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V12 MR-372-J84-13B300$170.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP8 Engine stalling
NOTESBefore analysing this customer complaint, check that there are no faults, and the
conformity (or otherwise) of the parameters and statuses, using the diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
Apply the interpretation of fault DF569 Turbocharging circuit to deal with ALP8.
EDC16CP33_V18_ALP08 / EDC16CP33_V1C_ALP08 / EDC16CP33_V54_ALP08 / EDC16CP33_V20_ALP08 / EDC16CP33_V58_ALP08 /
EDC16CP33_V5C_ALP08 / EDC16CP33_V24_ALP08 / EDC16CP33_V04_ALP08 / EDC16CP33_V08_ALP08 / EDC16CP33_V44_ALP08 /
EDC16CP33_V4C_ALP08 / EDC16CP33_V34_ALP08 / EDC16CP33_V38_ALP08 / EDC16CP33_V74_ALP08 / EDC16CP33_V28_ALP08 /
EDC16CP33_V62_ALP08 / EDC16CP33_V26_ALP08 / EDC16CP33_V60_ALP08
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
Page 487 of 510

13B-487
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V12 MR-372-J84-13B300$170.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP9 PARTICLE FILTER WARNING LIGHT COMES ON TOO OFTEN
NOTESBefore dealing with this customer complaint, check that there are no faults except
DF312 Speed request, and the conformity (or otherwise) of the "parameters" and
"statuses" using the diagnostic tool. Deal with the other faults first.
If the customer complaint is not eliminated, perform the following checks.
Have the last 10 regeneration
attempts failed?Are all the regeneration failures
linked to engine cut-off?
See group parameter (ET706
Stored engine status no. 1 to
ET715 Stored engine status no.
10)
(e.g. ET706 STOPPED)Output 1 Is the distance of PR412 Distance of
last successful regeneration less
than all the parameters of group 2?
(PR794 to PR803 Stored
regeneration failure no.1 to no.10)
Is at least one status for group
1 = STATUS4?Check the exhaust pipe for leaks
or blockage. Repair if necessary.
Carry out an After-Sales
regeneration if not already
performed. To do this, see SC017
Particle filter regeneration in
Interpretation of commands.Output 2
YES
YES
NONO
YES
A
NO
B
EDC16CP33_V18_ALP09 / EDC16CP33_V1C_ALP09 / EDC16CP33_V54_ALP09 / EDC16CP33_V20_ALP09 / EDC16CP33_V58_ALP09 /
EDC16CP33_V5C_ALP09 / EDC16CP33_V24_ALP09 / EDC16CP33_V28_ALP09 / EDC16CP33_V62_ALP09 / EDC16CP33_V26_ALP09 /
EDC16CP33_V60_ALP09
EDC16CP33
Program No.: C4
Vdiag No.: 18, 1C, 20, 24,
26, 28, 54, 58, 5C, 60, 62
Page 488 of 510

13B-488
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V12 MR-372-J84-13B300$170.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP9
CONTINUED 1
Symptom not confirmed
Recognition of parameters
corresponding to the start of
successful regenerations.
Make adjustments to align the
parameter groups.Note
group 1 here:
PR816:
____
ET742
____
PR817: ____
ET743
____
PR818: ____
ET744
____
PR819: ____
ET745
____
PR820: ____
ET746
____
PR821: ____
ET747
____
PR822: ____
ET748
____
PR823: ____
ET749
____
PR824: ____
ET750
____
PR825: ____
ET751
____
Note group 2 here:
PR794:
_________
PR795:
_________
PR796:
_________
PR797:
_________
PR798:
_________
PR799:
_________
PR800:
_________
PR801:
_________
PR802:
_________
PR803:
_________
Type of
regeneration
PR816: R E
PR817: R E
PR818: R E
PR819: R E
PR820: R E
PR821: R E
PR822: R E
PR823: R E
PR824: R E
PR825: R E Group 1 Stored regeneration
start no. 1 to 10
and
Group 2 Stored regeneration
failure no. 1 to 10
For each group 1 parameter, if
there is no group 2 parameter in
the next 30 miles (50 km), note
that this means a successful
regeneration (R). If there is one,
this means a failure (e).
YES
A
NO
B
Vdiag 20, 5C,
24 and 58
C
Vdiag 54, 18,
1C
D
EDC16CP33
Program No.: C4
Vdiag No.: 18, 1C, 20, 24,
26, 28, 54, 58, 5C, 60, 62