13B-449V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
* supplier: Champion: the load resistance is between: 547 mΩ < X < 669 mΩ.
AC064
CONTINUEDTHERMOPLUNGER No. 2 RELAY
If thermoplunger no. 2 relay operates with command AC064, but there is still a passenger compartment
heating/demisting fault, use the wiring diagram to check:
The conformity of the thermoplunger maxi-fuse.
Check for + 12 V battery on connection BP91 of component 1068 or 1550
Check the conformity of thermoplunger no. 2 relay.
Check the continuity of connection 3JAD or 3JD and 3JAC between components 1068 or 1550 and (1072 and
1073).
Measure the resistances of the thermoplungers*
The presence of earth on the water chamber (thermoplunger mounting).
Also check the level of the cooling circuit and that there are no leaks.
Carry out the necessary repairs.
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-450V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC103EGR BY-PASS
NOTESCarry out this fault finding procedure when the interpretation of fault DF304 EGR
bypass circuit has not been resolved.
Use the Wiring Diagram Technical Note, Laguna II ph2, Vel Satis ph2, Espace IV
ph2, Mégane II ph2, Scénic II ph2.
Measure the resistance between connections 3FB and 3TP of component 1301.
If the resistance of the solenoid valve is not between:
•43 Ω and 49 Ω at + 25 °C,
•32 Ω and 37 Ω at - 40 °C, replace the EGR bypass solenoid valve.
Check the continuity and the absence of interference resistance on the following connection:
•3TP between components 120 and 1301.
Check the + 12 V after relay supply to the EGR bypass solenoid valve of the following connection:
•3FB of component 1301.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If you notice no valve movement when running command AC103, ensure that the computer output stage is
functioning:
Vehicle under + after ignition feed, clear the faults displayed by the diagnostic tool.
EDC16CP33_V18_AC103 / EDC16CP33_V1C_AC103 / EDC16CP33_V54_AC103 / EDC16CP33_V20_AC103 / EDC16CP33_V58_AC103 /
EDC16CP33_V5C_AC103 / EDC16CP33_V24_AC103 / EDC16CP33_V04_AC103 / EDC16CP33_V08_AC103 / EDC16CP33_V44_AC103 /
EDC16CP33_V4C_AC103 / EDC16CP33_V34_AC103 / EDC16CP33_V38_AC103 / EDC16CP33_V74_AC103 / EDC16CP33_V28_AC103 /
EDC16CP33_V62_AC103 / EDC16CP33_V26_AC103 / EDC16CP33_V60_AC103
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-451V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC103
CONTINUED
With the voltmeter in the direct current position:
With the EGR BYPASS solenoid valve connected, connect the voltmeter earth lead to connection3TP of
component1301 and the positive lead to connection3FB of component1301. Run command AC103, the
voltmeter should display four successive readings which are approximately equal to the 12 V battery voltage.
If the voltmeter indicates no control or a continuous voltage, contact the Techline.
If activation has run correctly, check the control vacuum:
– Disconnect the solenoid valve inlet hose and connect it to a pressure gauge.
– Start the engine and run it at a stable idle speed.
– If the vacuum does not reach a value between 0.250 bar and 0.550 bar, check the vacuum circuit from the
vacuum pump.
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-452V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
Laguna II ph2, Vel Satis ph2, Espace IV ph2 only.
AC153HIGH SPEED FAN ASSEMBLY
NOTESThere must be no present or stored faults:
Perform this fault finding after an engine cooling fault.
Engine stopped.
Use the Wiring Diagram Technical Note for Laguna II ph2, Vel Satis ph2, Espace
IV ph2.
If command AC153 does not actuate the high speed fan assembly relay.
Check the condition of the high speed fan assembly relay mounting connectors (see Wiring Diagram
Technical Note, Vehicle, component code 597).
If the connector or connectors are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
If the fault is still present, check that the relay is actuated by the engine management computer as follows:
Disconnect the high speed fan assembly relay, fit a 50 Ω to 100 Ω resistor on its mounting in place of the coil, and
connect a voltmeter as follows:
– positive terminal to + 12 V battery,
– negative terminal to connection 3JP of component 234.
Run command AC153.
If the voltmeter shows the battery voltage (4 ON-OFF cycles of 10 seconds), replace the relay.
If the voltmeter does not show the battery voltage (4 ON-OFF cycles of 10 seconds), contact the Techline.
If the high speed fan assembly relay is supplied using command AC153, but there is still a fan assembly
actuation fault, use the wiring diagram to check:
The conformity of the fan assembly maxi-fuse.
– Check the + 12 V battery supply to connection BP71 of component 234.
– Check the conformity of the high speed fan assembly relay.
– Check the continuity of connection 49B between components 234 and 362.
– Check the conformity of the fan assembly.
– Check for complete earthing on connection MAS of component 162.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
EDC16CP33_V18_AC153 / EDC16CP33_V1C_AC153 / EDC16CP33_V54_AC153 / EDC16CP33_V20_AC153 / EDC16CP33_V58_AC153 /
EDC16CP33_V5C_AC153 / EDC16CP33_V24_AC153 / EDC16CP33_V04_AC153 / EDC16CP33_V08_AC153 / EDC16CP33_V44_AC153 /
EDC16CP33_V4C_AC153 / EDC16CP33_V34_AC153 / EDC16CP33_V38_AC153 / EDC16CP33_V74_AC153 / EDC16CP33_V28_AC153 /
EDC16CP33_V26_AC153
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 74
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-453V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
Laguna II ph2, Vel Satis ph2, Espace IV ph2 only.
AC154LOW-SPEED FAN ASSEMBLY
NOTESThere must be no present or stored faults.
Perform this fault finding after an engine cooling fault or air conditioning fault.
Engine stopped.
Use the Wiring Diagram Technical Note for Laguna II ph2, Vel Satis ph2, Espace
IV ph2.
If, when running command AC154, the low speed fan assembly relay does not operate:
Check the condition of the low speed fan assembly relay mounting connectors (see Wiring Diagram Technical
Note, Vehicle, component code 597).
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
If the fault is still present, check that the relay is actuated by the engine management computer as follows:
Disconnect the low speed fan assembly relay, fit a 50 Ω to 100 Ω resistor on the relay mounting in place of the
coil, and connect a voltmeter as follows:
– positive terminal to + 12 V battery,
– negative terminal to connection 3JN of component 700.
Run command AC154.
If the voltmeter shows the battery voltage (4 ON-OFF cycles of 10 seconds), replace the relay.
If the voltmeter does not show the battery voltage (4 ON-OFF cycles of 10 seconds), contact the Techline.
If the low speed fan assembly relay is supplied using command AC154, but there is still a fan assembly actuation
fault, use the wiring diagram to check:
The conformity of the fan assembly maxi-fuse.
– Check the continuity of connection 49L between components 700 and 321.
– Check the low speed resistor (resistance and connections).
– Check the continuity of connection 49B between components 262 and 321.
– Check for complete earthing on connection MAS of component 162.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
EDC16CP33_V18_AC154 / EDC16CP33_V1C_AC154 / EDC16CP33_V54_AC154 / EDC16CP33_V20_AC154 / EDC16CP33_V58_AC154 /
EDC16CP33_V5C_AC154 / EDC16CP33_V24_AC154 / EDC16CP33_V04_AC154 / EDC16CP33_V08_AC154 / EDC16CP33_V44_AC154 /
EDC16CP33_V4C_AC154 / EDC16CP33_V34_AC154 / EDC16CP33_V38_AC154 / EDC16CP33_V74_AC154 / EDC16CP33_V28_AC154 /
EDC16CP33_V26_AC154
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 74
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-454V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
ac195electric coolant pump
NOTESthis command allows you to check the operation of the electric coolant pump.
Check the connection and condition of the coolant pump relay connector, component code 573 and the injection
computer connector, component code 120.
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the connector.
Check the insulation, continuity and the absence of interference resistance on the following connections:
•3AAZ between components 573 and 120,
•3VH between components 573 and 369,
•3FB between components 573 and 983,
•3FB1 between components 573 and 983.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the techline.
EDC16CP33_V18_AC195 / EDC16CP33_V1C_AC195 / EDC16CP33_V54_AC195 / EDC16CP33_V20_AC195 / EDC16CP33_V58_AC195 /
EDC16CP33_V5C_AC195 / EDC16CP33_V24_AC195 / EDC16CP33_V28_AC195 / EDC16CP33_V62_AC195 / EDC16CP33_V26_AC195 /
EDC16CP33_V60_AC195
EEDC16CP33
Program No.: C4
Vdiag No.: 18, 1C, 20, 24,
26, 28, 54, 58, 5C, 60, 62
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-455V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC225RAIL PRESSURE REGULATOR
NOTESPerform this fault finding procedure:
– following interpretation of an unresolved fault
– following an inconsistency recorded in the parameters,
– following a customer complaint (starting problems, engine speed instability, injection
noise).
STEP 1
Check the continuity and absence of interference resistance on the following connection:
•3RG between the components 120 and 1198.
Check the + 12 V after relay supply to the rail pressure regulator (DRV) of the following connection:
•3FB of component 1198.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Run command AC225, if you can hear a slight whistling noise and rattling from the pressure regulator, go to step
2, otherwise, check the operation of the computer output stage:
Vehicle under + after ignition feed, clear the faults displayed by the diagnostic tool.
With the voltmeter in the direct current position:
With the rail pressure regulator connected, connect the voltmeter earth lead to connection3RG of
component1198 and the positive lead to connection3FB of component1198. Run command AC225, the
voltmeter should display four successive voltages between 2 V and 2.4 V.
If the measurement is not correct, contact the Techline.
STEP 2
EDC16CP33_V18_AC225 / EDC16CP33_V1C_AC225 / EDC16CP33_V54_AC225 / EDC16CP33_V20_AC225 / EDC16CP33_V58_AC225 /
EDC16CP33_V5C_AC225 / EDC16CP33_V24_AC225 / EDC16CP33_V04_AC225 / EDC16CP33_V08_AC225 / EDC16CP33_V44_AC225 /
EDC16CP33_V4C_AC225 / EDC16CP33_V34_AC225 / EDC16CP33_V38_AC225 / EDC16CP33_V74_AC225 / EDC16CP33_V28_AC225 /
EDC16CP33_V62_AC225 / EDC16CP33_V26_AC225 / EDC16CP33_V60_AC225
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-456V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC225
CONTINUED
STEP 2
In the event of rail overpressure:
Check that there are no air bubbles in the diesel fuel low pressure circuit.
Check that the rail pressure sensor is working, and then interpret parameter PR038 Rail pressure.
If these checks do not reveal any faults, replace the rail regulator.
in the event of rail underpressure:
Check the correct operation of the rail pressure sensor, as well as the interpretation of parameter PR038.
Check the low pressure diesel circuit priming.
Check the conformity of the diesel filter connections.
Check the condition of the filter (clogging and water saturation).
Check that there are no air bubbles between the filter and the high pressure pump.
Check the sealing of the low and high pressure diesel fuel systems: use ALP6 Fuel circuit leaks (visual
inspections, touch tests, odours, etc.) on:
pump body, pressure release valve, pipes, rail and injectors unions, injector wells, etc.
Check the conformity of the seal fitting on the pressure regulator.
Check the operation of the injectors: run Test 10 Incorrect injector operation.
Carry out the necessary repairs.
If the engine starts:
Clear any faults.
Check the rail pressure regulator using ALP7 Rough idling.
With the engine warm, leave it to idle for a few minutes (3 to 5 minutes):
– If it stalls and the fault reappears, replace the rail pressure regulator.
– If it does not stall, stabilise the engine speed at 2000 rpm (1 minute) then depress the accelerator fully until the
maximum engine speed imposed by the computer is obtained (~5500 rpm). The maximum rotation speed of the
engine must be stabilised in the time taken to fully depress and then fully release the pedal. This test is carried
out with no load (engine in neutral).
– If the engine stalls, contact the Techline
If the engine does not start or there is no timing, first replace the rail pressure regulator.
If the fault is still present, contact the Techline
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.