13B-502V12 MR-372-J84-13B300$180.mif
DIESEL INJECTION
Fault finding – Test13B
TEST6 Fuel return rail valve check
This test consists of creating a vacuum downstream of the anti-return valve of the injector return rail and checking
whether fuel is drawn in by the valve.
Fitting:
Remove the rail protector.
Disconnect the union of the return rail on injector 4 (on the gearbox side).
Disconnect the union downstream of the anti-return valve.
Connect the 8 mm quick-release coupling.
Connect a transparent hose (resistant to diesel, length 60 cm and internal diameter 8 mm).
Connect a manual vacuum pump.
Gradually apply a vacuum up to 0.5 bar.
If more than a cm of diesel is quickly drawn into the hose, the valve is leaking. Stop the vacuum immediately.
Replace the diesel injector fuel return rail and its overpressure valve (see MR364 (Mégane II ph2), MR370 (Scénic
II ph2), MR 395 (Laguna II ph2), MR 402 (Vel-Satis ph2), MR405 (Espace IV ph2) Mechanical, 13B, Diesel
injection, Diesel injector fuel return rail: Removal - Refitting).
Otherwise, maintain the vacuum for 1 minute.
If less than a cm of diesel is drawn into the hose, the valve of the rail is not leaking.
End of test.
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
EDC16CP33_V18_TEST6 / EDC16CP33_V1C_TEST6 / EDC16CP33_V54_TEST6 / EDC16CP33_V20_TEST6 / EDC16CP33_V58_TEST6 /
EDC16CP33_V5C_TEST6 / EDC16CP33_V24_TEST6 / EDC16CP33_V04_TEST6 / EDC16CP33_V08_TEST6 / EDC16CP33_V44_TEST6 /
EDC16CP33_V4C_TEST6 / EDC16CP33_V34_TEST6 / EDC16CP33_V38_TEST6 / EDC16CP33_V74_TEST6 / EDC16CP33_V28_TEST6 /
EDC16CP33_V62_TEST6 / EDC16CP33_V26_TEST6 / EDC16CP33_V60_TEST6
13B-508V12 MR-372-J84-13B300$180.mif
DIESEL INJECTION
Fault finding – Test13B
TEST12 Diesel fuel conformity check
WARNING
During this operation, it is essential to:
– refrain from smoking or bringing incandescent objects close to the work area,
– guard against petrol splashes caused by the residual pressure in the pipes,
– wear safety goggles with side guards,
– wear leaktight gloves (Nitrile type).
IMPORTANT
– To avoid any corrosion or damage, protect the areas on which fuel is likely to run.
– To prevent impurities from entering the circuit, place protective plugs on all fuel circuit components
exposed to the open air.
Preparations:
Weigh an empty 1300 ml plastic cup (part no. 77 11 171 413) with its cover (part no. 77 11 171 416) using
electronic scales such as those used in body paint workshops (example: PANDA part no. 77 11 224 995). Record
the weight of the empty plastic cup.
This type of plastic cup is used to prepare paint.
Remove 1 litre of fuel from the diesel fuel filter outlet (see MR395 (Laguna II ph2) or MR402 (Vel Satis ph2)
or MR405 (Espace IV ph2) or MR364 (Mégane II ph2) or MR370 (Scénic II ph2), Mechanical, 19C, Tank, Fuel
tank: Draining), using a pneumatic transfer pump (part no. 634-200) and place it in the 1300 ml plastic cup.
Cover the plastic cup with its cover and let it settle for approximately2 minutes.
Is the fuel cloudy or does it
separate into two parts?Presence of water in diesel fuel, the fuel is not compliant.
Drain the fuel circuit, including the tank (see MR395 (Laguna II
ph2) or MR402 (Vel Satis ph2) or MR405 (Espace IV ph2) or
MR364 (Mégane II ph2) or MR370 (Scénic II ph2), Mechanical,
19C, Tank, Fuel tank: Draining).
YES
A
NO
EDC16CP33_V18_TEST12 / EDC16CP33_V1C_TEST12 / EDC16CP33_V54_TEST12 / EDC16CP33_V20_TEST12 /
EDC16CP33_V58_TEST12 / EDC16CP33_V5C_TEST12 / EDC16CP33_V24_TEST12 / EDC16CP33_V04_TEST12 /
EDC16CP33_V08_TEST12 / EDC16CP33_V44_TEST12 / EDC16CP33_V4C_TEST12 / EDC16CP33_V34_TEST12 /
EDC16CP33_V38_TEST12 / EDC16CP33_V74_TEST12 / EDC16CP33_V28_TEST12 / EDC16CP33_V62_TEST12/
EDC16CP33_V26_TEST12 / EDC16CP33_V60_TEST12
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74