13B-9V12 MR-372-J84-13B300$020.mif
DIESEL INJECTION
Fault finding – Cleanliness guidelines13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
II - INSTRUCTIONS TO BE FOLLOWED PRIOR TO ALL OPERATIONS
Check that you have plugs for the unions to be opened (set of plugs available from the Parts Department). The plugs
are single-use only. After use, they must be discarded (once used they are soiled and cleaning is not sufficient to
make them reusable). Unused plugs must be discarded.
Check that you have hermetically resealable plastic bags for storing removed parts. Parts stored in this way will be
less susceptible to the risk of contamination. The bags are to be used once only, and discarded after use.
Use lint-free cleaning cloths (cloth part reference 77 11 211 707). Using normal cloth or paper is prohibited. They are
not lint-free and could contaminate the fuel circuit. A lint-free cloth should only be used once.
Use fresh cleaning agent for each operation (used cleaning agent is contaminated). Pour it into a clean receptacle.
For each operation, use a clean brush in good condition (the brush must not shed its bristles).
Use a brush and cleaning agent to clean the unions to be opened.
Blow compressed air over the cleaned parts (tools, workbench, the parts, unions and injection system zones).
Check that no bristles are left.
Wash your hands before and during the operation if necessary.
When wearing leather protective gloves cover them with latex gloves to prevent contamination. IMPORTANT:
Before carrying out any work on the high pressure injection system, protect:
– the accessories and timing belts,
– the electrical accessories, (starter, alternator, electric power-assisted steering pump),
– the flywheel surface, to prevent any diesel from running onto the clutch friction plate,
– timing chain.
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DIESEL INJECTION
Fault finding – Interpretation of parameters13B
PR132
CONTINUED
Sensor electrical conformity
Check the air inlet circuit (from the air filter inlet to the inlet manifold,
apply Test 4 Turbocharged air inlet circuit check):
– air filter unit inlet not blocked and filter not clogged,
–visual inspection only, apply Test 4 of ALP 2 Starting fault or starting impossible,
– oil vapour recirculation circuit connection conformity.
–absence of leaks or blockages in the low and high pressure air circuits: pipes, presence and tightness of the
mounting clips, mounting of the turbocharger pressure sensor, intercooler, etc.
– check that the damper valve is not jammed closed.
Carry out the necessary repairs.
Check the electrical conformity of the air flowmeter:
Check the + 5 V supply of the air flowmeter on the following connection:
•3KJ of component 799.
Check the + 12 V after relay supply of the air flowmeter on the following connection:
•3FB of component 799.
Check the continuity and absence of interference resistance of the following connections:
•3DV between components 120 and 799,
•3DW between components120 and 799.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
With the flowmeter connected, the vehicle ignition on, and the engine stopped:
Check the voltage between connections 3DW and 3DV of component 799.
If the air flow sensor voltage is not between 0.3 V < X < 0.7 V, replace the sensor.
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
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DIESEL INJECTION
Fault finding – Interpretation of commands13B
SC017
CONTINUED 2
VALIDATING THE REGENERATION PROCESS:
At the end of regeneration, a message appears to announce whether the regeneration was successful:
•Particle filter regeneration finished:
Consult PR1012 Weight of soot after regeneration. If this parameter is less than 15 g, the particle filter
regeneration was successful. If PR1012 is greater than 15 g, it is necessary to carry out a second particle filter
regeneration using the diagnostic tool and run command SC017.
IMPORTANT:
Before performing a second After-Sales regeneration of the particle filter, the engine must be allowed to cool
down for 2 hours with the bonnet open.
Do not carry out an engine oil change before a second After-Sales regeneration.
For Vdiag 28 and 62:
Change the engine oil if requested by a message on the instrument panel.
For the other VDiag:
Consult PR848 Number of regeneration failures. If PR848 is greater than 3, change the engine oil.
Particle filter too full - replace the particle filter: regeneration has failed. The weight of soot in the particle filter
is so great that it is creating a counter pressure. Deal with any faults that appear or replace the particle filter. Run
command SC036: Reinitialise programming and select After particle filter replacement.
For Vdiag 28 and 62:
Change the engine oil if requested by a message on the instrument panel.
For the other Vdiags:
Consult PR848 Number of regeneration failures. If this parameter is greater than 3, it is essential to
change the engine oil.
EDC16CP33
Program No.: C4
Vdiag No.: 1C, 20, 24, 26,
28, 54, 58, 5C, 60, 62
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-479
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V12 MR-372-J84-13B300$170.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP4
CONTINUED 3
Check:
– That the diesel filter is not clogged.
– That there are no leaks on the high and low pressure diesel circuits: run Test 3 Low pressure circuit check.
–Test the high pressure fuel circuit:
Run scenario SC035 High pressure fuel circuit fault finding (see Interpretation of commands).
Continue by checking the following:
– The connection of the oil vapour rebreathing circuit.
– The pump pressure regulator (MPROP), (jamming - sticking); apply the interpretation of command AC226 Pump
pressure regulator.
– The rail pressure regulator (DRV), (jamming - sticking); apply the interpretation of command AC225 Rail
pressure regulator.
– Check the engine timing (and the position of the high pressure pump sprocket).
– Check the engine compressions: use a compression gauge, M9R hose end piece, part no. Mot. 1772 and apply
command VP036 Fuel supply inhibition (see Interpretation of commands).
If the fault is still present, contact the techline.
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
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DIESEL INJECTION
Fault finding – Test13B
TEST10
CONTINUED 1
2. If at least one of these values is X < - 5 mg/stroke
– Check the valve clearance.
– Check the level and condition of the engine oil.
– Remove the injector with the largest adjustment.
– If there is contamination via the diesel, check the condition of the cylinder concerned (cylinder, piston, valves).
– Replace the injector* concerned.
– See paragraph Part C, for confirmation of the fault finding.
3. If at least one of these values does not stabilise (20 seconds after starting):
– Check the low pressure circuit using Test 3 Low pressure circuit test.
– Check the fuel is correct by carrying out Test 12 Diesel fuel conformity check.
See paragraph Part C of Test 10, for confirmation of the fault finding.
After replacing an injector, follow the injector code programming procedure (see Replacement of components),
run SC036 Reinitialise programming and select the number of the injector replaced.
IMPORTANT:
When removing / refitting injectors, follow the cleanliness and safety instructions (see MR 395 (Laguna II ph2),
402 (Vel Satis), 405 (Espace IV Ph2), 364 (Megane II ph2), 370 (Scenic II ph2) Mechanical, 13B, Diesel
injection, Diesel injectors: Removal - Refitting).
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74