13B-429V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
SC017
CONTINUED 2
VALIDATING THE REGENERATION PROCESS:
At the end of regeneration, a message appears to announce whether the regeneration was successful:
•Particle filter regeneration finished:
Consult PR1012 Weight of soot after regeneration. If this parameter is less than 15 g, the particle filter
regeneration was successful. If PR1012 is greater than 15 g, it is necessary to carry out a second particle filter
regeneration using the diagnostic tool and run command SC017.
IMPORTANT:
Before performing a second After-Sales regeneration of the particle filter, the engine must be allowed to cool
down for 2 hours with the bonnet open.
Do not carry out an engine oil change before a second After-Sales regeneration.
For Vdiag 28 and 62:
Change the engine oil if requested by a message on the instrument panel.
For the other VDiag:
Consult PR848 Number of regeneration failures. If PR848 is greater than 3, change the engine oil.
Particle filter too full - replace the particle filter: regeneration has failed. The weight of soot in the particle filter
is so great that it is creating a counter pressure. Deal with any faults that appear or replace the particle filter. Run
command SC036: Reinitialise programming and select After particle filter replacement.
For Vdiag 28 and 62:
Change the engine oil if requested by a message on the instrument panel.
For the other Vdiags:
Consult PR848 Number of regeneration failures. If this parameter is greater than 3, it is essential to
change the engine oil.
EDC16CP33
Program No.: C4
Vdiag No.: 1C, 20, 24, 26,
28, 54, 58, 5C, 60, 62
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-430V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
SC017
CONTINUED 3
–Particle filter regeneration failed: regeneration failed because the temperature upstream of the turbine is too
low. Apply Test 11 Temperature upstream of turbine too low.
In all cases, carry out the following operations:
– switch off the ignition and wait for the diagnostic tool message (maximum time 8 minutes) Communication
lost with computer: EDC16 CP33, check the tool connection and the computer supply,
– switch on the ignition and establish dialogue with the injection computer,
– run command SC036,
– depending on the operation carried out, select After particle filter regeneration with the diagnostic tool or
After particle filter replacement,
–switch off the ignition and wait for the diagnostic tool message (maximum wait 8 min): Loss of dialogue
with the computer: EDC16 CP33, check the tool connection and the computer supply voltage,
– then switch on the ignition again,
clear the present or stored faults from the computer memory (operation to be carried out within 3 minutes of
switching on the ignition).
Note:
Always change the engine oil and the oil filter in the following cases:
• following an After-Sales regeneration only if requested by a message on the CLIP diagnostic tool,
• after particle filter replacement following DF311 Number of failed regenerations exceeded,
– after a second regeneration (when two successive regenerations).
EDC16CP33
Program No.: C4
Vdiag No.: 1C, 20, 24, 26,
28, 54, 58, 5C, 60, 62
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-434V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
SC035
CONTINUED 1
Interpretation of incorrect results:
– Is one of the value definitions for the various displayed stages is “TOO SLOW” or “TOO FAST”, see the
following table:
STEP X
(X is the variable
from 1 to 4)Rail pressure Raise
timeRail pressure Dump
timeInterpretation of
results
STEP X TOO SLOW TOO SLOW Check 1
STEP X TOO SLOW TOO FAST Check 2
STEP X TOO SLOW OK Check 3
STEP X OK TOO SLOW Check 4
STEP X OK TOO FAST Check 5
STEP 5 TOO FAST Check 5
Explanation of results interpretation:
Check 1:
–Apply Test 10 Poor injector operation.
–Apply ALP6 Fuel circuit leaks.
–Apply Test 3 Low pressure circuit check.
– Replace the high pressure pump.
Check 2:
–Apply Test 10.
–Apply ALP6.
– Apply the part of Test 3 concerning the fuel filter.
– Replace the high pressure pump.
– Check the injector return flow and the injectors.
– Check the rail pressure regulator by running command AC225 Rail pressure regulator.
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-436V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
SC036REINITIALISE PROGRAMMING
NOTESThis command is used to reset the computer parameters according to the type of
operation or component repaired or replaced from the following list:
– the injectors
– the EGR valve,
– the damper valve,
– after particle filter replacement,
– after particle filter regeneration using the CLIP diagnostic tool,
– after injection computer replacement with no backup option,
– the heater plugs.
Ignition on and engine stopped.
To run this command, select scenario SC036 in the diagnostic tool.
Procedure to be followed:
– on the main screen, select the component to reinitialise after an operation (removal - refitting, regeneration or
replacement of the component),
– select YES then OK to begin reinitialisation,
–Important: when reinitialising injectors, do not forget that cylinder no. 1 is located at the timing end,
– select end on the configuration completed screen to return to the main screen,
– end of operation.
EDC16CP33_V18_SC036 / EDC16CP33_V1C_SC036 / EDC16CP33_V54_SC036 / EDC16CP33_V20_SC036 / EDC16CP33_V58_SC036 /
EDC16CP33_V5C_SC036 / EDC16CP33_V24_SC036 / EDC16CP33_V04_SC036 / EDC16CP33_V08_SC036 / EDC16CP33_V44_SC036 /
EDC16CP33_V4C_SC036 / EDC16CP33_V34_SC036 / EDC16CP33_V38_SC036 / EDC16CP33_V74_SC036 / EDC16CP33_V28_SC036 /
EDC16CP33_V62_SC036 / EDC16CP33_V26_SC036 / EDC16CP33_V60_SC036
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-456V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC225
CONTINUED
STEP 2
In the event of rail overpressure:
Check that there are no air bubbles in the diesel fuel low pressure circuit.
Check that the rail pressure sensor is working, and then interpret parameter PR038 Rail pressure.
If these checks do not reveal any faults, replace the rail regulator.
in the event of rail underpressure:
Check the correct operation of the rail pressure sensor, as well as the interpretation of parameter PR038.
Check the low pressure diesel circuit priming.
Check the conformity of the diesel filter connections.
Check the condition of the filter (clogging and water saturation).
Check that there are no air bubbles between the filter and the high pressure pump.
Check the sealing of the low and high pressure diesel fuel systems: use ALP6 Fuel circuit leaks (visual
inspections, touch tests, odours, etc.) on:
pump body, pressure release valve, pipes, rail and injectors unions, injector wells, etc.
Check the conformity of the seal fitting on the pressure regulator.
Check the operation of the injectors: run Test 10 Incorrect injector operation.
Carry out the necessary repairs.
If the engine starts:
Clear any faults.
Check the rail pressure regulator using ALP7 Rough idling.
With the engine warm, leave it to idle for a few minutes (3 to 5 minutes):
– If it stalls and the fault reappears, replace the rail pressure regulator.
– If it does not stall, stabilise the engine speed at 2000 rpm (1 minute) then depress the accelerator fully until the
maximum engine speed imposed by the computer is obtained (~5500 rpm). The maximum rotation speed of the
engine must be stabilised in the time taken to fully depress and then fully release the pedal. This test is carried
out with no load (engine in neutral).
– If the engine stalls, contact the Techline
If the engine does not start or there is no timing, first replace the rail pressure regulator.
If the fault is still present, contact the Techline
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-458V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC226
CONTINUED
STEP 2
In the event of rail overpressure:
Check that there are no air bubbles in the diesel fuel low pressure circuit.
Check that the rail pressure sensor is working, and then interpret parameter PR038 Rail pressure.
If these checks do not reveal any faults, replace the pump regulator.
in the event of rail underpressure:
Check the correct operation of the rail pressure sensor, as well as the interpretation of parameter PR038.
Check the low pressure diesel circuit priming.
Check the conformity of the diesel filter connections.
Check the condition of the filter (clogging and water saturation).
Check that there are no air bubbles between the filter and the high pressure pump.
Check the sealing of the low and high pressure diesel fuel systems: use ALP6 Fuel circuit leaks (visual
inspections, touch tests, odours, etc.) on:
pump body, pressure release valve, pipes, rail and injectors unions, injector wells, etc.
Check the conformity of the seal fitting on the pressure regulator.
Check the operation of the injectors: run Test 10 Poor injector operation in this document.
Carry out the necessary repairs.
If the engine starts:
Clear any faults.
Check the pump pressure regulator by applying (see ALP 7 Rough idle).
With the engine warm, leave it to idle for a few minutes (3 to 5 minutes):
– If it stalls and the fault reappears, replace the pump regulator.
– If the engine does not stall, stabilise the engine speed at 2000 rpm (1 minute) then depress the accelerator
pedal fully until the maximum engine speed imposed by the computer is obtained (~5500 rpm). The maximum
rotation speed of the engine must be stabilised in the time taken to fully depress and then fully release the pedal.
This test is carried out with no load (engine in neutral).
– If the engine stalls, contact the Techline
If the engine does not start or does not stall, first replace the pump regulator.
If the fault is still present, contact the techline.
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-459V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
MT001TURBOCHARGING FUNCTION
NOTESPerform this fault finding procedure:
– following the interpretation of a fault concerning the air line which cannot be rectified,
– following an inconsistency found in the parameters concerning the air line
(turbocharging pressure or inlet air flow),
– following a customer complaint (starting faults, engine speed instability, lack of
power).
NOTESThis fault finding mode allows you to check dynamically certain mechanical components
on the engine.
To do this, the engine will run a 4-phase cycle which will enable the entire air line to be
checked: air filter, air flowmeter, duct (hoses), air refrigerant, turbocharging pressure
sensor, turbocharger, inlet manifold, exhaust manifold and exhaust pipe.
This test lasts for approximately 50 seconds.
Interpretation of test results:
The data recorded during this test is displayed in the DATA section.
- Identify any data which is outside the tolerance range and apply the different Monitool fault finding procedures
if necessary.
Introduction:
Engine parameters used during this test:
– PR055 Engine speed
– PR035 Atmospheric pressure
– PR059 Inlet air temperature
– PR064 Coolant temperature
–PR132 Air flow
– PR041 Turbocharging pressure
– PR051 EGR valve position feedback
EDC16CP33_V04_MT001 / EDC16CP33_V44_MT001
EDC16CP33
Program No.: C4
Vdiag No.: 04, 44
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-462V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
MT001
CONTINUED 3
Fault finding procedure Monitool no. 1:
– Check the fitting of the air flowmeter (direction of fitting to be observed).
– Check the tightness of the different air flowmeter clips.
– Check the + 5 V supply of connection 3KJ of component 799.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
– Check that there are no air leaks between the air flowmeter and the turbocharger.
– Run Test 5 Air flowmeter: check that there is no dust on the sensors.
If the checks do not reveal any non-conformity and the fault is still present, change the air flowmeter. Attach a
screen copy of the Monitool results.
Monitool no. 2 fault finding procedure:
– Measure the internal resistance of the turbocharger control solenoid valve by applying the interpretation of
DF054 Turbocharging solenoid valve control circuit.
– Check the connection of all the air hoses and the tightness of the clips.
– Check the condition of the air filter and replace it if necessary.
– Check that the exhaust pipe is not clogged, run Test 1 Exhaust pipe check.
–Apply Test 7 Variable geometry turbocharger control.
– Check that there are no leaks around the exhaust manifold.
– Check that there is no clogging obstructing the air refrigerant.
– Check that there are no air leaks on the engine (compression test).
If the checks do not reveal any non-conformity and the fault is still present, replace the turbocharger. Attach a
screen copy of the Monitool results.
EDC16CP33
Program No.: C4
Vdiag No.: 04, 44
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.