2012 Lancia Thema service

ENGINE OIL – DIESEL
ENGINE
Engine Oil Selection – 3.0L
EngineCAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we do
recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
SAE Grade 5W-30 SELENIA MUL-
TIPOWER C3 fully synthetic engine
oil that meets FIAT Qualification
9.55535 API SM/CF, ACEA C3 or
equivalent.
The engine oil filler cap also shows the
recommended engine oil viscosity for
your engine. For information on en-
gine oil filler cap location, refer to
“Engine Compartment” in “Main-
taining Your Vehicle” for further in-
formation. SYNTHETIC ENGINE OILS
You may use synthetic engine oils pro-
vided the recommended oil quality
requirements are met, and the recom-
mended maintenance intervals for oil
and filter changes are followed.
MATERIALS ADDED TO
ENGINE OILS
Do not add supplemental materials,
other than leak detection dyes, to the
engine oil. Engine oil is an engineered
product, and its performance may be
impaired by supplemental additives.
DISPOSING OF USED
ENGINE OIL AND FILTERS
Care should be taken in disposing of
used engine oil and oil filters from
your vehicle. Used oil and oil filters,
indiscriminately discarded, can pres-
ent a problem to the environment.
Contact your local authorized dealer,
service station, or governmental
agency for advice on how and where
used oil and oil filters can be safely
discarded in your area.
ENGINE OIL FILTER
The engine oil filter should be re-
placed with a new filter at every oil
change.
Engine Oil Filter Selection
The manufactur
er's engines have a
full-flow type disposable oil filter. Use
a filter of this type for replacement.
The quality of replacement filters var-
ies considerably. Only high-quality
filters should be used to assure most
efficient service. LANCIA engine oil
filters are high-quality oil filters and
are recommended.
ENGINE AIR CLEANER
FILTER
Refer to the “Maintenance Schedule”
for the proper maintenance intervals.
259

WARNING!
The air induction system (air
cleaner, hoses, etc.) can provide a
measure of protection in the case of
engine backfire. Do not remove the
air induction system (air cleaner,
hoses, etc.) unless such removal is
necessary for repair or maintenance.
Make sure that no one is near the
engine compartment before starting
the vehicle with the air induction
system (air cleaner, hoses, etc.) re-
moved. Failure to do so can result in
serious personal injury.
Engine Air Cleaner Filter
Selection
The quality of replacement engine air
cleaner filters varies considerably.
Only high quality filters should be
used to assure most efficient service.
LANCIA engine air cleaner filters are
a high quality filter and are recom-
mended. MAINTENANCE-FREE
BATTERY
The top of the maintenance-free bat-
tery is permanently sealed. You will
never have to add water, nor is peri-
odic maintenance required.
NOTE:
The battery is stored under an ac-
cess cover in the trunk. Remote
battery terminals are located in
the engine compartment for jump-
starting.
WARNING!
 Battery fluid is a corrosive acid
solution and can burn or even
blind you. Do not allow battery
fluid to contact your eyes, skin, or
clothing. Do not lean over a bat-
tery when attaching clamps. If
acid splashes in eyes or on skin,
flush the area immediately with
large amounts of water.
Battery gas is flammable and ex-
plosive. Keep flame or sparks away
from the battery. Do not use a
booster battery or any other booster
source with an output greater than
12 Volts. Do not allow cable clamps
to touch each other. Battery posts, terminals, and re-
lated accessories contain lead and
lead compounds. Wash hands af-
ter handling.
 The battery in this vehicle has a
vent hose that should not be dis-
connected and should only be re-
placed with a battery of the same
type (vented).
Battery Location
260

CAUTION!
 It is essential when replacing thecables on the battery that the
positive cable is attached to the
positive post and the negative
cable is attached to the negative
post. Battery posts are marked
positive (+) and negative (-) and
are identified on the battery case.
Cable clamps should be tight on
the terminal posts and free of cor-
rosion.
 If a “fast charger” is used while
the battery is in the vehicle, dis-
connect both vehicle battery
cables before connecting the char-
ger to the battery. Do not use a
“fast charger” to provide starting
voltage.
AIR CONDITIONER
MAINTENANCE
For best possible performance, your
air conditioner should be checked and
serviced by an authorized dealer at
the start of each warm season. This
service should include cleaning of the
condenser fins and a performance test. Drive belt tension should also be
checked at this time.
CAUTION!
Do not use chemical flushes in your
air conditioning system as the
chemicals can damage your air con-
ditioning components. Such damage
is not covered by the New Vehicle
Limited Warranty.WARNING!
 Use only refrigerants and com-
pressor lubricants approved by
the manufacturer for your air con-
ditioning system. Some unap-
proved refrigerants are flammable
and can explode, injuring you.
Other unapproved refrigerants or
lubricants can cause the system to
fail, requiring costly repairs.
 The air conditioning system con-
tains refrigerant under high pres-
sure. To avoid risk of personal in-
jury or damage to the system,
adding refrigerant or any repair
requiring lines to be disconnected
should be done by an experienced
technician. Refrigerant Recovery And
Recycling
R-134a Air Conditioning Refrigerant
is a hydrofluorocarbon (HFC) that is
endorsed by the Environmental Pro-
tection Agency and is an ozone-saving
product. However, the manufacturer
recommends that air conditioning
service be performed by authorized
dealers or other service facilities using
recovery and recycling equipment.
NOTE:
Use only manufacturer approved
A/C system sealers, stop leak prod-
ucts, seal conditioners, compres-
sor oil, and refrigerants.
A/C AIR FILTER
CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we do
recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
261

The filter is located in the fresh air
inlet under the hood, behind a remov-
able panel in the cowl on the passen-
ger side of the vehicle, next to the
windshield wipers. When installing a
new filter, ensure its proper orienta-
tion.
1. Remove the access door in the cowl
screen by pressing the retaining clips.
2. Unsnap both ends and lift the filter
access cover.3. Remove the used filter.
4. Install the new filter with arrows
pointing in the direction of airflow,
which is toward the rear of the vehicle
(text and arrows on the filter will in-
dicate this).
5. Close the filter access cover.
Refer to the “Maintenance Schedule”
for the proper maintenance intervals.
BODY LUBRICATION
Locks and all body pivot points, in-
cluding such items as seat tracks, door
hinge pivot points and rollers, liftgate,
tailgate, sliding doors and hood
hinges, should be lubricated periodi-
cally with a lithium based grease to
assure quiet, easy operation and to
protect against rust and wear. Prior to
the application of any lubricant, theparts concerned should be wiped
clean to remove dust and grit; after
lubricating excess oil and grease
should be removed. Particular atten-
tion should also be given to hood
latching components to ensure proper
function. When performing other un-
derhood services, the hood latch, re-
lease mechanism and safety catch
should be cleaned and lubricated.
The external lock cylinders should be
lubricated twice a year, preferably in
the Fall and Spring. Apply a small
amount of a high quality lubricant
directly into the lock cylinder.
CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we do
recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
Access Door
Filter Access Cover
A/C Air Filter
262

INTERVENTION
REGENERATION
STRATEGY – 3.0L DIESEL
ENGINE
This vehicle is equipped with a state-
of-the-art engine and exhaust system
containing a diesel particulate filter.
The engine and exhaust after-
treatment system work together to
meet the Emission standards. The
system manages engine combustion to
allow the exhaust system’s catalyst to
trap and burn Particulate Matter
(PM) pollutants with no input or in-
teraction on your part.
Refer to “Electronic Vehicle Informa-
tion Center (EVIC)” in “Understand-
ing Your Instrument Cluster” for fur-
ther information.
EXHAUST SYSTEM
The best protection against carbon
monoxide entry into the vehicle body
is a properly maintained engine ex-
haust system.
Whenever a change is noticed in the
sound of the exhaust system, when
exhaust fumes can be detected inside
the vehicle, or when the underside orrear of the vehicle is damaged, have a
competent mechanic inspect the com-
plete exhaust system and adjacent
body areas for broken, damaged, de-
teriorated, or mispositioned parts.
Open seams or loose connections
could permit exhaust fumes to seep
into the passenger compartment. In
addition, have the exhaust system in-
spected each time the vehicle is raised
for lubrication or oil change. Replace
as required.
WARNING!
Exhaust gases can injure or kill.
They contain carbon monoxide
(CO), which is colorless and odor-
less. Breathing it can make you un-
conscious and can eventually poison
you. To avoid breathing CO, refer to
“Safety Tips/Exhaust Gas” in
“Things To Do Before Starting Your
Vehicle” for further information.
CAUTION!
The catalytic converter requires the
use of unleaded fuel only. Leaded
gasoline will destroy the effective-
ness of the catalyst as an emissions
control device and may seriously re-
duce engine performance and cause
serious damage to the engine.
Under normal operating conditions,
the catalytic converter will not require
maintenance. However, it is impor-
tant to keep the engine properly tuned
to assure proper catalyst operation
and prevent possible catalyst damage.CAUTION!
Damage to the catalytic converter
can result if your vehicle is not kept
in proper operating condition. In the
event of engine malfunction, par-
ticularly involving engine misfire or
other apparent loss of performance,
have your vehicle serviced promptly.
Continued operation of your vehicle
with a severe malfunction could
cause the converter to overheat, re-
sulting in possible damage to the
converter and the vehicle.
264

When adding engine coolant (anti-
freeze):
Use only high purity water such as
distilled or deionized water when
mixing the water/engine coolant (an-
tifreeze) solution. The use of lower
quality water will reduce the amount
of corrosion protection in the engine
cooling system.
Please note that it is theowner's re-
sponsibility to maintain the proper
level of protection against freezing ac-
cording to the temperatures occurring
in the area where the vehicle is oper-
ated.
NOTE:
Mixing engine coolant (antifreeze)
types will decrease the life of the
engine coolant (antifreeze) and
will require more frequent engine
coolant (antifreeze) changes.
Cooling System Pressure Cap
The cap must be fully tightened to
prevent loss of engine coolant (anti-
freeze), and to ensure that engine
coolant (antifreeze) will return to the
radiator from the coolant recovery
bottle. The cap should be inspected and
cleaned if there is any accumulation
of foreign material on the sealing sur-
faces.
WARNING!
 The warning words “DO NOT
OPEN HOT” on the cooling sys-
tem pressure cap are a safety pre-
caution. Never add engine coolant
(antifreeze) when the engine is
overheated. Do not loosen or re-
move the cap to cool an over-
heated engine. Heat causes pres-
sure to build up in the cooling
system. To prevent scalding or in-
jury, do not remove the pressure
cap while the system is hot or un-
der pressure.
 Do not use a pressure cap other
than the one specified for your
vehicle. Personal injury or engine
damage may result.
Disposal Of Used Coolant
Used ethylene glycol-based engine
coolant (antifreeze) is a regulated
substance requiring proper disposal.
Check with your local authorities to
determine the disposal rules for your community. To prevent ingestion by
animals or children, do not store eth-
ylene glycol-based engine coolant
(antifreeze) in open containers or al-
low it to remain in puddles on the
ground. If ingested by a child or pet,
seek emergency assistance immedi-
ately. Clean up any ground spills im-
mediately.
Coolant Level
The coolant bottle provides a quick
visual method for determining that
the coolant level is adequate. With the
engine OFF and cold, the level of the
coolant in the bottle should be be-
tween the ranges indicated on the
bottle.
The radiator normally remains com-
pletely full, so there is no need to
remove the radiator cap unless check-
ing for engine coolant (antifreeze)
freeze point or replacing engine cool-
ant (antifreeze). Advise your service
attendant of this. As long as the en-
gine operating temperature is satis-
factory, the coolant bottle need only
be checked once a month.
267

CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we do
recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
Master Cylinder – Brake Fluid
Level Check
Check the fluid level in the master
cylinder immediately if the brake sys-
tem warning light indicates system
failure.
Check the fluid level in the master
cylinder when performing underhood
services.
Clean the top of the master cylinder
area before removing the cap. Add
fluid to bring the level up to the
“MAX” mark on the side of the master
cylinder reservoir.
Add enough fluid to bring the level up
to the requirements described on the
brake fluid reservoir. With disc brakes, fluid level can be expected to
fall as the brake pads wear. However,
low fluid level may be caused by a
leak and a checkup may be needed.
Use only manufactur
er's recom-
mended brake fluid. Refer to “Fluids,
Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for fur-
ther information.
WARNING!
 Use only manufactur er's recom-
mended brake fluid. Refer to
“Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Ve-
hicle” for further information. Us-
ing the wrong type of brake fluid
can severely damage your brake
system and/or impair its perfor-
mance. The proper type of brake
fluid for your vehicle is also iden-
tified on the original factory in-
stalled hydraulic master cylinder
reservoir.
(Continued)
WARNING!(Continued)
 To avoid contamination from for-
eign matter or moisture, use only
new brake fluid or fluid that has
been in a tightly closed container.
Keep the master cylinder reservoir
cap secured at all times. Brake
fluid in a open container absorbs
moisture from the air resulting in
a lower boiling point. This may
cause it to boil unexpectedly dur-
ing hard or prolonged braking,
resulting in sudden brake failure.
This could result in a accident.
 Overfilling the brake fluid reser-
voir can result in spilling brake
fluid on hot engine parts, causing
the brake fluid to catch fire. Brake
fluid can also damage painted and
vinyl surfaces, care should be
taken to avoid its contact with
these surfaces.
 Do not allow petroleum based
fluid to contaminate the brake
fluid. Brake seal components
could be damaged, causing partial
or complete brake failure. This
could result in an accident.
269

Fluid And Filter Changes
Refer to the “Maintenance Schedule”
for the proper maintenance intervals.
If the transmission is disassembled for
any reason, the fluid and filter should
be changed.CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we do
recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
REAR AXLE
For normal service, periodic fluid
level checks are not required. When
the vehicle is serviced for other rea-
sons the exterior surfaces of the axle
assembly should be inspected. If gear
oil leakage is suspected inspect the
fluid level. Refer to “Fluids, Lubri-
cants, and Genuine Parts” in “Main-
taining Your Vehicle” for further in-
formation. Fluid Level Check
Check the fluid level by removing the
fill plug on the axle. The fluid level
should be at the bottom of the fill
hole. Add fluid, if necessary, to main-
tain the proper level. Refer to “Fluids,
Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for fur-
ther information.
Change Axle Fluid
Refer to the “Maintenance Schedule”
for the proper maintenance intervals.
APPEARANCE CARE AND
PROTECTION FROM
CORROSION
Protection Of Body And Paint
From Corrosion
Vehicle body care requirements vary
according to geographic locations and
usage. Chemicals that are sprayed on
trees and road surfaces during other
seasons, are highly corrosive to the
metal in your vehicle. Outside park-
ing, which exposes your vehicle to air-
borne contaminants, road surfaces on
which the vehicle is operated, extreme
hot or cold weather and other extreme
conditions will have an adverse effect
on paint, metal trim, and underbody
protection.
The following maintenance recom-
mendations will enable you to obtain
maximum benefit from the corrosion
resistance built into your vehicle.
What Causes Corrosion?
Corrosion is the result of deterioration
or removal of paint and protective
coatings from your vehicle.
The most common causes are:
 Road salt, dirt, and moisture accu-
mulation.
 Stone and gravel impact.
 Insects, tree sap, and tar.
 Salt in the air near seacoast locali- ties.
 Atmospheric fallout/industrial pol- lutants.
Washing
 Wash your vehicle regularly. Al- ways wash your vehicle in the shade
using a mild car wash soap, and
rinse the panels completely with
clear water.
271