2012 Hyundai H-100 Truck manual transmission

F3
A050A01HR-GAT
HYUNDAI MOTOR COMPANY
Note: Because future owners will also need the information included in this manual, if you sell this
Hyundai, please leave the manual in the vehicle for their use. Thank you.
CAUTION:
Severe engine and transmission damage may result from the use of poor quality fuels and lubricants that do not meet Hyundai specifications. You must always use high quality fuelsand lubricants that meet the specifications listed on Page 9-4 in the Vehicle Specifications section of the Owner's Manual. Copyright 2011 Hyundai Motor Company. All rights reserved. No part of this publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the prior written permission of Hyundai Motor Company.
A040A01A-AAT
FOREWORD
Thank you for choosing Hyundai. We are pleased to welcome you to the growing number of discriminating people who drive Hyundais. The advanced engineering and high-quality construc- tion of each Hyundai we build is something of which we're very proud. Your Owner's Manual will introduce you to the features and operation of your new Hyundai. It is suggested that you read it carefully because the information it contains can contribute greatly to the satisfaction you receive from your new car. The manufacturer also recommends that all service and maintenance on your car be performed by an authorized Hyundai dealer. Hyundai dealers are prepared to provide high-quality service, maintenance and any other assistance that may be required.
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2
Engine Exhaust Can Be Dangerous ............................. 2-2
Before Starting the Engine ............................................ 2-3
Key Position ................................................................. 2-4Starting ......................................................................... 2-5
Operating the Manual Transmission ............................. 2-7
Locking Differential ....................................................... 2-9Good Braking Practices .............................................. 2-10
Driving for Economy .................................................... 2-11
Winter Driving .............................................................. 2-13
Trailer or Vehicle Towing ............................................. 2-15
DRIVING YOUR HYUNDAI
2

2 DRIVING YOUR HYUNDAI
6
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C055B01HR-GAT STARTING AND STOPPING THE ENGINE FOR TURBO CHARGERINTERCOOLER (Diesel Engine)
(1) Do not race, accelerate suddenly,
or accelerate immediately the en- gine after starting it. If the engine iscold, allow the engine to idle for several seconds before it is driven to ensure sufficient lubrication ofthe turbo charger unit. WARNING:
Be sure that the clutch is fully de- pressed when starting a manual transmission vehicle. Otherwisethere is the potential to cause dam- age to the vehicle or injury to some- one inside or outside the vehicle asa result of the forward or backward movement of the vehicle that will occur if the clutch is not depressedwhen the vehicle is started.
5. Turn the ignition key to the "START" position and release it when the engine starts.
C050B01HP
NOTE: If the engine were not started within 10 seconds after the preheating is completed, turn the ignition key oncemore to the "LOCK" position, and then to the "ON" position, in order to preheat again. Amber lamp ON Amber lamp OFF
C051A01O-GAT STARTING FOR THE DIESEL ENGINE ENGINE COLD
o Turn the ignition key to position
"ON" and wait for the pre-heat indi- cator light to go out.
o Operate the starter until the engine
runs.
ENGINE WARM Operate the starter. If the engine does not respond on the first attempt, wait several seconds and try again usingthe pre-heat. C050B01HR-GAT NORMAL CONDITIONS The Starting Procedure:
1. Insert key, and fasten the seat belt.
2. Depress the clutch pedal fully and place the gearshift lever in neutral.
3. After turning the ignition key to the
"ON" position, make certain all warn-ing lights and gauges are function- ing properly before starting the en- gine. 4. On vehicles equipped with the diesel
preheat indicator light, turn the igni-tion key to the "ON" position. The diesel pre-heat indicator light will first illuminate in amber, and then after ashort time, the amber illumination will go off, indicating that preheating is completed.

2
DRIVING YOUR HYUNDAI
7
!WARNING:
Do not turn the engine off immedi- ately after it has been subjected to aheavy load. Doing so may cause severe damage to the engine or turbo charger unit. High speed driving
Up to 80 km/hUp to 100km/h
Driving Condition
Required Idle Time About 20 secondsAbout 1 minute About 2 minutes
Steep mountain slopes or contin- ued driving in excess of 100km/h
(2) After high speed driving or prolonged
engine loading, the engine should be allowed to idle, as shown in the chart below, before turning it off. This idle time will allow the turbocharger to cool prior to shutting the engine off.
OPERATING THE MANUAL TRANSMISSION
HHR3026
C070A01HR-GAT Your Hyundai's manual transmission has a conventional shift pattern. This shift pattern is imprinted on the shift knob. The transmission is fully syn-chronized in all forward gears so shift- ing to either a higher or a lower gear is easily accomplished. NOTE:
o To shift into reverse, rest the le-
ver in neutral for at least 3 sec- onds after your car is completelystopped. Then move the lever into the reverse position.
o During cold weather, shifting may be difficult until the transmis-sion lubricant has warmed up. This is normal and not harmful tothe transmission.
o If you've come to a complete stop
and it's hard to shift into 1 st
or R
(Reverse), put the shift lever in N (Neutral) position and release the clutch. Press the clutch pedal backdown, and then shift into 1 st
or R
(Reverse) gear position.
o Do not use the shift lever as a handrest during driving, as this can result in premature wear of the transmission shift forks.

2 DRIVING YOUR HYUNDAI
8
C070D02O-AAT Good Driving Practices
o Never take the car out of gear andcoast down a hill. This is extremely hazardous. Always leave the car in gear.
o Don't "ride" the brakes. This can cause them to overheat and mal-function. Instead, when you are driv- ing down a long hill, slow down andshift to a lower gear. When you do this, engine braking will help slow the car.
o Slow down before shifting to a lower gear. This will help avoid over-rev-ving the engine, which can causedamage.
o Slow down when you encounter
cross winds. This gives you muchbetter control of your car.
o Be sure the car is completely stopped
before you attempt to shift into re-verse. The transmission can be dam- aged if you do not. To shift into reverse, depress the clutch, movethe shift lever to neutral, wait three seconds, then shift to the reverse position.
o Exercise extreme caution when driv- ing on a slippery surface. Be espe-
C070E03A-GAT RECOMMENDED SHIFT POINTS
Shift
from-to Recommended
The shift points as shown above are recommended for optimum fuel economy and performance. 20 km/h (15 mph) 40 km/h (25 mph)55 km/h (35 mph)75 km/h (45 mph)
1-22-33-44-5
C070B01A-AAT Using the Clutch The clutch should be pressed all the way to the floor before shifting, then released slowly. If your vehicle isequipped with an ignition lock switch, the engine will not start when starting the engine without depressing the clutchpedal. (if equipped) The clutch pedal should always be used after fully return- ing to the original position. Do not restyour foot on the clutch pedal while driving. This can cause unnecessary wear. Do not partially engage the clutchto hold the car on an incline. This causes unnecessary wear. Use the parking brake to hold the car on anincline. Do not operate the clutch pedal rapidly and repeatedly.
CAUTION:
When downshifting from fifth gear to fourth gear, caution should be taken not to inadvertently press the gear lever sideways in such a man-ner that second gear is engaged. Such a drastic downshift may cause the engine speed to increase to thepoint that the tachometer will enter the red-zone. Such over-revving of the engine may possibly cause en-gine damage.
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!WARNING:
If your vehicle has a manual trans- mission not equipped with a ignition lock switch, it may move and causea serious accident when starting the engine without depressing the clutch pedal while the parking brake is re-leased and the shift lever not in the N (Neutral) position.

5VEHICLE MAINTENANCE REQUIREMENTS
2MAINTENANCE INTERVALS
F010C01HR-GAT
Specified Scheduled Procedures
These are the procedures such as
inspections, adjustments and replace- ments that are listed in the mainte-nance charts starting on page 5-4. These procedures must be performed at the intervals shown in the mainte-nance schedule to assure that your warranty remains in effect. Although it is strongly recommended that they beperformed by the factory-trained or distributor-trained technicians at your Hyundai dealer, these procedures maybe performed at any qualified service facility. F010D01A-GAT
General Checks
These are the regular checks you should perform when you drive your Hyundai or you fill the fuel tank. A list of these items will be found on page6-5.
F010A01A-GAT Service Requirements To assure that you receive the great- est number of kilometers of satisfying operation from your Hyundai, certain maintenance procedures must beperformed. Although careful design and engineering have reduced these to a minimum, those that are requiredare of the utmost importance.It is your responsibility to have thesemaintenance procedures performed to comply with the terms of the war- ranties covering your new Hyundai.The Service Passport supplied with your new vehicle provides further in- formation about these warranties.
F010B01A-AAT
Maintenance Requirements
The maintenance required for your
Hyundai can be divided into three main areas:
o Specified scheduled procedures
o General checks
o Do-it-yourself maintenance It is suggested that genuine Hyundai
service parts be used for any requiredrepairs or replacements. Other parts of equivalent quality such as engine oil, engine coolant, manual transmission
oil, brake fluid and so on which are not supplied by Hyundai Motor Company or its distributor may be used withoutaffecting your warranty coverage but you should always be sure these are equivalent to the quality of the originalHyundai parts. Your Service Passport provides further information about your warranty coverage.

5
VEHICLE MAINTENANCE REQUIREMENTS
5
50 40
I I I I I I I I I I
See Note (5)
KILOMETERS X 1000 MONTHS
NO.
1 2 3 4 5 6 7 8 9
1011 12 13 14 15 16 17 18 19 20 DESCRIPTION
GENERAL MAINTENANCE COOLANT MANUAL TRANSMISSION OIL REAR AXLE OIL CLUTCH / BRAKE PEDAL FREE-PLAY BRAKE OIL RESERVOIR BRAKE HYDRAULIC FLUID FRONT BRAKE PADS FRONT BRAKE CALIPERS / CYLINDERS / DISC REAR BRAKE DRUMS / LININGS / CYLINDERS PARKING BRAKE TIRE CONDITION / PRESSURE EXHAUST SYSTEM / MOUNTING STEERING JOINT / RACK / BOX OIL LEAKS SUSPENSION JOINT / SEALS FRONT WHEEL BEARING COOLANT HOSES BRAKE PIPE CORROSION CLIMATE CONTROL AIR FILTER AIR CONDITIONING REFRIGERANT POWER STEERING PUMP AND HOSES
F030C06HR-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
80 64
R I I I I I I I I I I I I I 90 72
I I I I I I I I I I I
70 56
I I I I I I I I I I
60 48
II I I I I I I I I I I I I I I
40 32
R I I I I I I I I I I I I I
30 24
I I I I I I I I I I I
20 16
I I I I I I I I I I I I I I108
I I I I I I I I I I
54
See Note (1), (2), (3)
Note : (1) At first, replace at 48,000 km (30,000 miles) or 24 months: after that, replace every 40,000 km (25,000 miles) or 24 m onths.
(2) When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at the factory. An improper coolant mixture can result in serious malfunction or engine damage.
(3) For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
(4) Inspect every day.
(5) Clean it every 10,000 km or 6 month or more frequently.
See Note (4)

5
VEHICLE MAINTENANCE REQUIREMENTS
7
45 36
R I I I I I I I I
15 12
I I I I I I I I I
F040C06HR-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
KILOMETERS X 1000 MONTHS
NO.
1 2 3 4 5 6 7 8 9
1011 12 13 14 15 16 17 18 19 20 DESCRIPTION
GENERAL MAINTENANCE COOLANT MANUAL TRANSMISSION OIL REAR AXLE OIL CLUTCH / BRAKE PEDAL FREE-PLAY BRAKE OIL RESERVOIR BRAKE HYDRAULIC FLUID FRONT BRAKE PAD FRONT BRAKE CALIPERS/CYLINDERS/DISC REAR BRAKE DRUMS/LININGS/CYLINDERS PARKING BRAKE TIRE CONDITION/PRESSURE EXHAUST SYSTEM/MOUNTING STEERING JOINT/RACK/BOX/OIL LEAKS SUSPENSION JOINT/SEALS FRONT WHEEL BEARING COOLANT HOSES BRAKE PIPE CORROSION CLIMATE CONTROL AIR FILTER AIR CONDITIONING REFRIGERANT POWER STEERING PUMP AND HOSES
75 60
I I I I I I I I I 90 72
R II I I I I I I I I I I I I
60 48
II I I I I I I I I I I I I I I
30 24
I I I I I I I I I I I I I I I
7.5
6
See Note (1), (2), (3)
Note: (1) At first, replace at 100,000 km (62,500 miles) or 60 months: after that, replace every 40,000 km (25,000 miles) or 24 months.
(2) When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at the factory. An improper coolant mixture can result in serious malfunction or engine damage.
(3) For your convenience, it can be replaced prior to it's interval when you do maintenance of other items. (4) Inspect every day. (5) Clean it every 10,000 KM or 6 month, or more frequently.
See Note (4) See Note (5)