2012 Hyundai H-100 Truck manual transmission

5VEHICLE MAINTENANCE REQUIREMENTS
8
F050A04HR-GAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the
chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary MAINTENANCE UNDER SEVERE USAGE CONDITIONS
A, B, C, F, H, JC, E
D, E, F, G
C, D, G, H C, D, G, H C, D, E, F
C, D, E, F, G
C, E
A, C, D, E, F, G, H, I, J
C, E, G, H, I, J
C, E
Except E.C
Engine oil and filter Air cleaner filter Timing belt (For 2.6 N/A, 2.5 TCI) Brake pads, calipers, rotors Rear brake drums and linings Steering gear box, linkage & boots Climate control air filterManual transmission oilRear axle oil (For A2.5) Propeller shaft
MAINTENANCE ITEMMAINTENANCE INTERVALS DRIVING
CONDITION
MAINTENANCE
OPERATION
For E.C Every 3,000 km or 6 months Every 10,000 km or 6 months
2.6 N/A, 2.5TCI
A2.5Every 4,000 km
R R R
II I I
RR I 2.6 N/A, 2.5TCI
A2.5
Every 3,000 km or 6 months More frequently
More frequently
Every 60,000 km or 48 months
More frequently More frequently
More frequently
Every 120,000 km Every 90,000 km
Every 15,000 km or 12 months

5
VEHICLE MAINTENANCE REQUIREMENTS
11
F060F01A-AAT
o Vacuum and Crankcase
Ventilation Hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical dam- age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessiveswelling indicate deterioration. Particu- lar attention should be paid to examin- ing those hose surfaces nearest tohigh heat sources, such as the ex- haust manifold.
Inspect the hose routing to assure that
the hoses do not come in contact withany heat source, sharp edges or mov- ing component which might cause heatdamage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make sure they aresecure, and that no leaks are present. Hoses should be replaced immedi- ately if there is any evidence of dete-rioration or damage. F060B01HR-GAT
o Drive Belts
Inspect all drive belts (water pump andalternator) for evidence of cuts, cracks, excessive wear or oiliness, and re- place if necessary. Drive belts shouldbe checked periodically for proper ten- sion and adjusted as necessary. F060E01A-GAT
o Timing Belt
Inspect all parts related with the timing
belt for damage and deformation. Re- place any damaged parts immediately.
F060H01A-AAT
o Air Cleaner Filter
A Genuine Hyundai air cleaner filter isrecommended when the filter is re-placed.
F060G01A-AAT
o Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap
should be inspected at those intervals specified in the maintenance sched- ule. Make sure that a new vapor hoseor fuel filler cap is correctly replaced.
F070B01A-GAT
o Cooling System
Check the cooling system part, suchas radiator, coolant reservoir, hoses and connections for leakage and dam- age. Replace any damaged parts. F070C01A-AAT
o Coolant
The coolant should be changed at the intervals specified in the mainte- nance schedule. F070D01HP-GAT
o Manual Transmission Oil Inspect the manual transmission oil according to the maintenance sched- ule. NOTE: If the oil level is low, check for possible leaks before adding oil.Do not overfill.

Front Open Service Panel ............................................ 6-2
Engine Compartment .................................................... 6-3
General Checks ........................................................... 6-5
Checking the Engine Oil ............................................... 6-6
Changing the Oil and Filter ........................................... 6-8
Checking and Changing the Engine Coolant ...............6-10
Changing the Air Cleaner Filte r ....................................6-13
Checking the Transmission Oil (Manual) ....................6-16
Checking the Rear Axle Oil......................................... 6-17
Checking the B rakes ................................................... 6-18
Air Conditioning Care ................................................... 6-19
Checking the Climate Control Air Filter
(For Evaporator and Blower U nit) .............................6-20
Checking Drive Belts................................................... 6-22
Checking and Replacing Fuses .................................. 6-22
Checking the Battery ................................................... 6-25
Power Steering Fluid Level .......................................... 6-27
Fuel Fil ter ..................................................................... 6-28
Replacement of Light Bulbs ......................................... 6-31
Bulb Wattages ............................................................. 6-38
Fuse Panel Description ............................................... 6-39
DO-IT-YOURSELF MAINTENANCE
6
6

6
DO-IT-YOURSELF MAINTENANCE
5
G020A01HR-GAT Engine Compartment The following should be checked regu- larly:
o Engine oil level and condition
o Transmission fluid level and condi-
tion
o Brake fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below compo- nents)
o Power steering fluid level
o Battery condition
o Air filter condition G020C01HR-GAT Vehicle Interior The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heater system operation
(and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking
brake
o Manual transmission operation, in- cluding clutch operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation If you notice anything that does not operate correctly or appears to be functioning incorrectly, inspect it care-fully and seek assistance from your Hyundai dealer if service is needed.
G020B01A-AAT Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)
GENERAL CHECKS

6 DO-IT-YOURSELF MAINTENANCE
16
Park the car on level ground with the engine off.
1. Using a wrench of the correct size,loosen the oil filler plug by turning it counterclockwise and remove it with your fingers.
2. Use your finger or suitable tool to
feel inside the hole. The oil levelshould be at its bottom edge. If it is not, check for leaks before addingoil. To refill the transmission or bring the oil level up, add oil slowly until it reaches the proper level. Do notoverfill.
3. Replace the plug and washer, screw
it in with your fingers and then tightensecurely with the wrench.CHECKING THE TRANSMISSION OIL (MANUAL)
G100A03HR-GAT
G100A01HR
Transmission lubricant in the manual transmission should be checked at those intervals specified in the vehiclemaintenance schedule in Section 5. Recommended Oil Use only HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) in the manualtransmission. Manual Transmission Oil Capac- ity The oil capacity of the manual trans- mission is 2.4 liters (2.6 N/A)/1.95 liters(2.5 TCI).
Drain plug Filler plug
!
G100B01HP-GAT To Check the Maunal Transmis- sion Fluid Level
G100B01L
WARNING:
It is always better to check the trans- mission oil level when the engine is cool or cold. If the engine is hot, you should exercise great caution toavoid burning yourself on hot en- gine or exhaust parts.

9 VEHICLE SPECIFICATIONS
2
1st 2nd3rd 4th 5thReverse
Double Cab

Standard Cab
4,795 1,740 1,9652,430 1,485 1,320 High Deck
Standard Cab
1,420
TypeWheel Free PlayRack Stroke Oil Pump Type
Rack and pinion 0 ~ 30 mm (0 ~ 1.18 in.)146 mm (5.75 in.) Vane type
J020HR01HR-GAT POWER STEERING
Long Wheel Base
Front Rear mm
ITEMS
Overall Length Overall WidthOverall Height Wheel Base Wheel Tread
Extra Long Wheel Base Low Deck
Standard Cab
5,120 1,740 1,965 2,6401,485 1,320
J010A01HR-GAT MEASUREMENT
Low Deck
J090A01HR-GATTRANSMISSION Manual Transmission
2.6 N/A 3.986 2.1551.414 1.000 0.8133.814
ITEMS
Gear Ratio2.5 TCI 4.270 2.282

9
VEHICLE SPECIFICATIONS
5
Items
ENGINE OIL (DIESEL) Recommends ENGINE OIL CONSUMPTION MANUAL TRANSMISSION OIL POWER STEERING OIL COOLANT BRAKE FLUID FRONT, REAR WHEEL BEARING REAR AXLE OIL A2.5
LUBRICATION CHART
Recommended in field
API CF-4 or ABOVE, ACEA B2 or B3 API service CF-4 or above, ACEA B4 NORMAL DRIVING CONDITION SEVERE DRIVING CONDITION HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4)HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) API service GL-4 SAE 75W/85 PSF-3HIGH QUALITY ETHYLENE GLYCOL BASE FOR ALUMINUM RADIATOR DOT 3, DOT 4 or equivalentSAE J310a, MULTI-PURPOSE GREASE NLGI-2 or equivalent SAE 90 (-30°C ~ 30°C) SAE 140 (ABOVE 30°C)
API GL-5 SAE 80 (BELOW -30°C)
J080A04HR-GAT
Quantity (liter)
Engine Oil : 5.7 at Oil Pan : 5.1 at Oil Filter : 0.6
7.4 Max. 1L/1,500 Km Max. 1L/1,000 Km 2.41.95 3.0 0.8 8 As required As required 2.6 N/A : 1.5 2.5 TCI/A2.5 : 1.7
API GL-4
2.6 N/A 2.5 TCI
2.6 N/A 2.5 TCI A2.5

10
INDEX
5
O Odometer/Trip Odometer ............................................ 1-31
PParking Brake ............................................................. 1-46
Power Steering Fluid Level ......................................... 6-27
Power Windows ........................................................... 1-8
R Rear Axle Oi l .............................................................. 6-17
Rear Seat ................................................................... 1-11
Rear seat cushion under box ................................... 1-11
Rear Window Defroster Switch ................................... 1-48
S Seat Front seat ................................................................. 1-8Rear seat ................................................................. 1-11
Seat Belts 2-Point type ............................................................. 1-17
3-Point system ........................................................ 1-16
Adjusting your seat belt ........................................... 1-17
Care of seat belts .................................................... 1-15
Precautions .............................................................. 1-14
Spectacle Ca se .......................................................... 1-43
Speedometer .............................................................. 1-31
Starting ........................................................................ 2-5 Steering Wheel Free-play
........................................... 6-21
Steering Wheel Tilt Lever ........................................... 1-52
Stereo Sound System ................................................ 1-64
Sun Visor .................................................................... 1-51
TTachometer ................................................................. 1-31
Ticket Holder .............................................................. 1-39
Tires Balancing .................................................................. 8-5
Chains ...................................................................... 8-4
If you have a flat tire ................................................ 3-8
Information ................................................................ 8-3
Pressure ................................................................... 8-3
Replacement ............................................................. 8-5
Rotation .................................................................... 8-4
Snow tires ................................................................ 8-4
Spare tire .................................................................. 3-5
Traction ..................................................................... 8-5
Towing A trailer (or vehicle) ................................................. 2-15
Emergency .............................................................. 3-18
If your vehicle must be towed ................................. 3-16
Trailer or Vehicle Towing ............................................ 2-15
Transmission Manual ...................................................................... 2-7
Manual transmission Oil checking ........................... 6-16
Trip Odometer ............................................................. 1-31