Belt-Minderactivation and deactivation procedure
1. Turn the ignition switch to the on position. (DO NOT START THE
ENGINE.)
2. Wait until the safety belt warning light turns off. (Approximately
1–2 minutes.)
•Steps 3–5 must be completed within 60 seconds or the procedure has
to be repeated.
3. Buckle then unbuckle the safety belt three times, ending with the
safety belt unbuckled. This can be done before or during Belt-Minder
warning activation.
4. Turn on the parklamps/headlamps, turn off the parklamps/headlamps.
5. Buckle then unbuckle the safety belt three times, ending with the
safety belt unbuckled.
•After Step 5 the safety belt warning light turns on for three seconds.
6. Within seven seconds of the safety belt warning light turning off,
buckle then unbuckle the safety belt.
•This disables Belt-Minderif it is currently enabled, or enable
Belt-Minderif it is currently disabled.
7. Confirmation of disabling Belt-Minderis provided by the safety belt
warning light flashing four times per second for three seconds.
8. Confirmation of enabling Belt-Minderis provided by:
•The safety belt warning light flashing four times per second for three
seconds.
•Followed by three seconds with the safety belt warning light off.
•Once again, the safety belt warning light flashes four times per second
for three seconds.
9. After receiving confirmation, the deactivation/activation procedure is
complete.
Seating and Safety Restraints
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STARTING
Positions of the ignition
1. ACCESSORY – allows the
electrical accessories such as the
radio to operate while the engine is
not running.
2. LOCK – locks the automatic
transmission gearshift lever if
equipped with a P (Park) position
and allows key removal.
3. OFF – shuts off the engine and all
accessories.
4. ON – all electrical circuits operational. Warning lights illuminated. Key
position when driving.
5. START – cranks the engine. Release the key as soon as the engine
starts.
Starting the engine (diesel engine only)
WARNING:Operation of a diesel engine near flammable vapors
in the air may cause the engine speed to increase uncontrollably
and over speed. If this situation occurs, mechanical damage, fire,
explosion, personal injury or death could result.Turning off the
ignition key does not slow or stop the engine due to uncontrollable
fueling of the engine through flammable vapors being drawn into
the engine air inlet.Operation of components such as starter,
alternator, electric motors, etc. and static electricity could also ignite
flammable vapors.
Do not operate the truck in the possible presence of flammable vapors
unless both a complete hazard analysis is performed and necessary
additional safety processes and/or equipment such as vapor testing, air
intake shutoff devices, ventilation, etc. are utilized. The operator is
responsible for using those processes and/or equipment to ensure that
the diesel engine and all other components on the truck can be
operated safely under the specific conditions and hazards that may be
encountered.
Note:When starting the engine, do not press the accelerator as engine
damage may result.
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WARNING:Do not drive with your foot resting on the brake
pedal. This results in abnormally high brake temperatures,
excessive lining wear and increased stopping distances.
Before descending a long or steep hill, shift to a lower gear and avoid
continuous application of the brakes. Normally, choose the same gear to
descend the hill that you use to ascend the hill.
WARNING:Continuous application of the brakes causes the
brakes to overheat, resulting in a temporary loss of braking.
If brakes do not grip well
•If you have been driving through deep water, gently apply the brakes
several times while the vehicle is moving slowly.
•Let the brakes cool if you have been using them excessively, as in
mountain driving or after several fast, high-speed stops.
•Check brake adjustment.
•Check brake linings for excessive wear.
•Check system air pressure on vehicles equipped with air brakes.
HYDRAULIC BRAKES (IF EQUIPPED)
Full Power Brake System
This system incorporates standard braking, an anti-lock braking system
(ABS) and optional Power Park Brake into one fully-integrated hydraulic
brake system. With the Full Power Brake System, braking energy is
stored, similar to an air brake system, resulting in faster response times
and shorter stopping distances. This is accomplished using motor/pump
assemblies that pressurized the system by pumping brake fluid into
accumulators. This is similar to the air compressor of an air brake system
pressurizing the air tanks. The system includes a master cylinder that
provides the normal pedal “feel” and transfers the pedal force, via brake
fluid, to the main components of the system.
Note:The motor/pumps run momentarily with the ignition switch in the
on or run positions or the switch is in the off position and the brake
pedal is pressed.
Driving
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The parking brake warning lamp in
the instrument cluster illuminates,
and remains illuminated (when the
ignition is turned on), until the
parking brake is released.
Push the palm release lever on the
parking brake handle and push
down as far as possible to release
the brake. Driving with the parking
brake on causes the brakes to wear
out quickly and reduce fuel
economy.
WARNING:If the parking brake is fully released but the parking
brake warning lamp remains illuminated, the brakes may not be
working properly. See your dealer or a qualified service technician.
The parking brake is not recommended to stop a moving vehicle.
However, if the normal brakes fail, the parking brake can be used to stop
your vehicle in an emergency. Since the parking brake only applies
retardation to the rear wheels, the vehicle’s stopping distance increases
greatly and the handling of your vehicle is adversely affected.
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3. Select the appropriate drive gear.
4. Push and hold the yellow, dash-mounted parking brake knob until
the
light turns off, then release.
WARNING:Hold the brake pedal down while moving the
gearshift lever from position to position. If the brake pedal is not
held down, the vehicle may move unexpectedly resulting in property
damage, personal injury or death.
Parking brake light illumination due to low air pressure
If at any time during vehicle operation air pressure becomes too low, the
parking brake may apply and the
light turns on.
If the parking brake is applied due to low air pressure, immediate service
is required to the parking brake system.
Parking brake warning system (hydraulic brake vehicles only)
If the
light blinks and a chime sounds when pulling the yellow
control knob out, this indicates the parking brake is not functioning
properly; seek service for the parking brake immediately.
With the ignition key not in the run position:
•A chime sounds if the parking brake remains released (or in an
unknown state). The chime extinguishes in approximately eight
minutes or until the parking brake is applied. Seek service for the
parking brake immediately.
Parking brake light (
) operation (light only works when the ignition
key is in the run position):
•On - Parking brake applied
•Off - Parking brake released and no faults/malfunctions
•Blink and chime - Parking brake released (or unknown) and
faults/malfunctions exist
Releasing spring manually
WARNING:Do not attempt to disassemble the parking brake
chamber under any circumstances. The high spring load may
cause serious injury.
If hydraulic pressure is released from the spring brake chamber the
power spring applies the brake and, unless hydraulic pressure can be
re-established, the spring brake must be released as follows in order to
move the vehicle.
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Periodically check the air pressure
gauge while driving. Pressure should
range between approximately
100–125 psi (690–862 kPa). The air
compressor governor cut-in and
cut-out pressure settings are set at
the factory and are not adjustable.
When air pressure is insufficient
(below 60 psi [414 kPa]), a warning
light illuminates and a buzzer
sounds when the ignition is in the
on position.
This condition may be caused by excessive brake applications depleting
the system air pressure. If this condition occurs, stop driving the vehicle
until the compressor has fully recharged the air system.
WARNING:Do not move the vehicle when the air pressure is
insufficient because the brake system may be inoperative.
Select a gear ratio to help slow your vehicle before descending grades.
Supplement with brakes as required to safely slow the vehicle and avoid
overspeeding the engine.
Air chamber stroke indication
Air chamber push rods have orange stroke indicator markers that warn
when the braking system requires adjustment or repair. The orange
stripe is painted on the air chamber push rod at the slack adjuster stroke
dimension which requires service when visible during brake application.
Air brake inspection and adjustment or repairs should be performed by a
qualified service technician in accordance with the instructions in the
service manual.
Driving
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Parking brake control (knob)
Pull the yellow parking brake knob
out to apply the parking brake. Push
the knob in to release the parking
brake.
WARNING:This control is used for parking only. Do not leave
the vehicle unattended after setting the parking brake without
placing the transmission in R (Reverse) for manual transmission, N
(Neutral) for automatic transmission (except Allison 2200
transmission) or P (Park) (Allison 2200 transmission). Use of wheel
chocks is also recommended in hilly or off-road usage.
The
light illuminates and
remains illuminated (when the
ignition is turned to the on position)
until the parking brake is released.
Releasing spring brake with air pressure
The air system in all vehicles with spring-actuated rear wheel parking
brakes is equipped with a tank valve located on the supply or service air
tank for connection to an outside air supply. The valve permits the
system to be recharged with air from an outside source, releasing the
spring-actuated parking brakes. The vehicle may then be towed in an
emergency.
An outside air source can be used only if the protected system is in
operating condition. If air pressure cannot be restored in the protected
air system, the spring-actuated brakes must be released manually.
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Actuation of trailer park (emergency) or tractor bobtail position
To actuate the trailer brakes only, pull out the trailer air supply knob (1).
The trailer brakes are now applied whether emergency or spring brakes
are used on the trailer.
This mode is also used when the tractor or truck with trailer is used
during bobtail operation.
ANTI-LOCK BRAKE SYSTEM (ABS)
Your vehicle is equipped with an anti-lock braking system (ABS). This
system helps you maintain steering control during emergency stops by
keeping the brakes from locking. Noise from the ABS pump motor and
brake pedal pulsation may be observed during ABS braking; any
pulsation or mechanical noise you may feel or hear is normal.
When hard braking is required, apply continuous force on the brake
pedal. Do not pump the brake pedal since this reduces the effectiveness
of the ABS and increases your vehicle’s stopping distance. The ABS
activates immediately, allowing you to retain steering control during hard
braking and on slippery surfaces. However, the ABS does not decrease
stopping distance.
ABS warning light
The
light in the instrument cluster momentarily illuminates when the
ignition is turned on. If the light does not illuminate during start up,
remains on after the vehicle reaches 5–10 mph (8–16 km/h), or flashes,
the ABS may be disabled and may need to be serviced.
Even when the ABS is disabled, normal braking is still effective. If
the
light illuminates with the parking brake released, have your
brake system serviced immediately.
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