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Every oil change
BrakesLubricate the air brake foot control valve, hinge
and roller.
Inspect the drum brake linings through the
inspection holes.
Lubricate the rear caliper slide rails.
Lubricate the brake camshafts (air brakes only).
Lubricate the brake slack adjuster (air brakes
only).
Inspect the disc brake pads and the piston boots
(hydraulic brakes only).
ClutchLubricate the clutch release cross shaft and all
linkages.
Check the clutch fluid level.
Fuel systemDrain the accumulated water or sediment from
the fuel tank(s).
Steering systemLubricate the steering shaft(s), U-joints and
splines if equipped with grease fittings.
Lubricate the front axle spindle pins.
Lubricate the steering linkage when equipped
with grease fittings.
Lubricate the power steering gear output shaft.
* Coolant protection checks should be made just prior to the onset of
freezing weather, where applicable. If coolant is dirty or rusty in
appearance, the system should be drained, flushed and refilled with the
prescribed solution of cooling system fluid and distilled water. Use only
permanent type coolant that meets specifications as listed in your
engine operator’s manual. See the engine manufacturer’s operating
guide for supplemental corrosion inhibitor specifications.
Scheduled Maintenance Guide
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USA(fus)
Page 269 of 306

Observation Maintenance operation
Excessive engine compartment
noiseInspect the engine air induction
system (including air ducts and air
filter) for loose, damaged or
missing components
Poor steering; wandering;
excessive tire wearCheck front end alignment, inspect
the tires and tire pressure
(3)
Vibration or abnormal tire wear
indicating imbalanceBalance the wheels and the tires
Hard shifting or excessive
vibrationCheck the transmission and engine
mountings
(2)
High effort to shift; noisy
transmissionCheck and adjust transmission
controls(2)
Insufficient full-throttle power or
backfiringCheck fuel pump pressure
Radiator cap does not hold
pressureClean the cap seal and cap surface
on the radiator
Electrical power supply has
diminishedCheck the battery terminals for
corrosion
Cleaning the wiper blades with a
clean cloth and mild detergent and
washing with a cleaner does not
restore a clean wipeReplace wiper blades
Noisy or difficult to operate Lubricate body lock cylinders
Headlamp beams in wrong position
when vehicle operating loadedCheck headlamp alignment
Windshield washers do not spray
when operatedCheck windshield washer fluid
level; add fluid if required
1During maintenance and repair, protect the fuel tube and the hose
assemblies, power steering lines, and brake lines from external heat,
acids and abrasions that could damage them.
2Check for (free) linkage action and ensure that (return) spring force
is adequate to maintain pedal free play.
3Adjust, repair or replace as required with the same or equivalent
parts.
Scheduled Maintenance Guide
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USA(fus)
Page 275 of 306

ON-HIGHWAY - 60,000 MILES (96,000 KM) OR MORE ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1,000) 15 30 45 60 75 90 105 120 135 150
Kilometers (x 1,000) 24 48 72 96 120 144 168 192 216 240
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Drag link - lubricate••••••••••
Kingpin and bushing - lubricate••••••••••
Tie rod ends - lubricate••••••••••
Wheel bearing - grease type - repack•••••
Wheel bearing - oil type - change oil•
Wheel bearing - oil type - check level••••••••••
Brake system - air
S-cam - lubricate••••••••••
Slack adjusters - lubricate••
Brake system - hydraulic
Master cylinder - check level••••••••••
Parking brake relay lever/linkage - lubricate••
Steering
Power steering filter - replacement Every 5 years or 500,000 miles (800,000 km)
Power steering fluid - change•
Power steering fluid - check level••••••••••
Steering column U-joints/slip joint - lubricate••••••••••
Steering gear Ross TAS - output shaft - lubricate•••
Scheduled Maintenance Guide
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USA(fus)
Page 279 of 306

ON-HIGHWAY - 60,000 MILES (96,000 KM) OR MORE ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1,000) 165 180 195 210 225 240 255 270 285 300
Kilometers (x 1,000) 264 288 312 336 360 384 408 432 456 480
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Drag link - lubricate••••••••••
Kingpin and bushing - lubricate••••••••••
Tie rod ends - lubricate••••••••••
Wheel bearing - grease type - repack•••••
Wheel bearing - oil type - change oil••
Wheel bearing - oil type - check level••••••••••
Brake system - air
S-cam - lubricate••••••••••
Slack adjusters - lubricate•••
Brake system - hydraulic
Master cylinder - check level••••••••••
Parking brake relay level/linkage - lubricate••
Steering
Power steering filter - replacement 5 years or 500,000 miles (800,000 km)
Power steering fluid - change••
Power steering fluid - check level••••••••••
Steering column U-joints/slip joint - lubricate••••••••••
Steering gear Ross TAS - output seal - lubricate•••
Scheduled Maintenance Guide
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Page 283 of 306

CITY - 60,000 MILES (96,000 KM) OR FEWER ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1,000) 10 20 30 40 50 60 70 80 90 100
Kilometers (x 1,000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Drag link - lubricate••••••••••
Kingpin and bushing - lubricate••••••••••
Tie rod ends - lubricate••••••••••
Wheel bearing - grease type - repack••
Wheel bearing - oil type - change oil••
Wheel bearing - oil type - check level••••••••••
Brake system - air
S-cam - lubricate••••••••••
Slack adjusters - lubricate••
Brake system - hydraulic
Master cylinder - check level••••••••••
Parking brake relay lever/linkage - lubricate•••
Steering
Power steering filter - replacement 5 years or 50,000 miles (80,000 km)
Power steering fluid - change••
Power steering fluid - check level••••••••••
Steering column U-joints/slip joint - lubricate••••••••••
Steering gear Ross TAS - output seal - lubricate•••
Scheduled Maintenance Guide
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USA(fus)
Page 287 of 306

CITY - 60,000 MILES (96,000 KM) OR FEWER ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1,000) 110 120 130 140 150 160 170 180 190 200
Kilometers (x 1,000) 176 192 208 224 240 256 272 288 304 320
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Drag link - lubricate••••••••••
Kingpin and bushing - lubricate••••••••••
Tie rode ends - lubricate••••••••••
Wheel bearing - grease type - repack•••
Wheel bearing - oil type - change oil•••
Wheel bearing - oil type - check level••••••••••
Brake system - air
S-cam - lubricate••••••••••
Slack adjusters - lubricate•••
Brake system - hydraulic
Master cylinder - check level••••••••••
Parking brake relay lever/linkage - lubricate•••
Steering
Power steering filter - replacement 5 years or 50,000 miles (80,000 km)
Power steering fluid - change•••
Power steering fluid - check level••••••••••
Steering column U-joints/slip joint - lubricate••••••••••
Steering gear Ross TAS - output seal - lubricate•••
Scheduled Maintenance Guide
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Page 291 of 306

SEVERE SERVICE - ON/OFF ROAD IN DIRTY CONDITIONS OR 20,000 MILES (32,000 KM) OR FEWER
ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1,000) 5 10 15 20 25 30 35 40 45 50
Kilometers (x 1,000) 8 16 24 32 40 48 56 64 72 80
Months 3 6 9 12 15 18 21 24 27 30
Wheel bearing - grease type - repack••
Wheel bearing - oil type - change oil••
Wheel bearing - oil type - check level••••••••••
Brake system - air
S-cam - lubricate••••••••••
Slack adjusters - lubricate••
Brake system - hydraulic
Master cylinder - check fluid level•••
Parking brake relay lever/linkage - lubricate•••
Steering
Power steering fluid - change••
Power steering fluid - check level••••••••••
Steering column U-joints/slip joints - lubricate••••••••••
Steering gear Ross TAS - output seal - lubricate•••
Driveshaft
Slip joint - inspect boot; U-joint - lubricate (SPL) Every 25,000 miles (40,000 km) or 6 months, whichever comes
first
U-joint and slip joint - lubricate (non-SPL) Every 5,000–8,000 miles (8,000–12,800 km) or 3 months,
whichever comes first
Scheduled Maintenance Guide
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USA(fus)
Page 295 of 306

SEVERE SERVICE - ON/OFF ROAD IN DIRTY CONDITIONS OR 20,000 MILES (32,000 KM) OR FEWER
ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1,000) 55 60 65 70 75 80 85 90 95 100
Kilometers (x 1,000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Drag link - lubricate••••••••••
Kingpin and bushing - lubricate••••••••••
Tie rod ends - lubricate••••••••••
Wheel bearing - grease type - repack•••
Wheel bearing - oil type - change oil•••
Wheel bearing - oil type - check level••••••••••
Brake system - air
S-cam - lubricate••••••••••
Slack adjusters - lubricate•••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Parking brake relay lever/linkage - lubricate•••
Steering
Power steering filter - replacement•
Power steering fluid - change•••
Power steering fluid - check level••••••••••
Steering column U-joints/slip joint - lubricate••••••••••
Steering gear Ross TAS - output seal - lubricate•••
Scheduled Maintenance Guide
295
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)