EBU17420
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1
Left view ..................................................... 3-1
Right view................................................... 3-1
Controls and instruments ........................... 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ............................................... 4-1
Handlebar switches ................................... 4-2
Throttle lever ............................................. 4-2
Throttle OverRide System ......................... 4-3
Speed limiter ............................................. 4-3
Clutch lever ............................................... 4-4
Brake lever ................................................ 4-4
Brake pedal ............................................... 4-5
Parking brake ............................................ 4-5
Shift pedal ................................................. 4-7
Kickstarter ................................................. 4-7
Fuel tank cap ............................................. 4-7
Fuel ........................................................... 4-8Fuel cock ................................................... 4-9
Starter (choke) ......................................... 4-11
Seat ......................................................... 4-11
Adjusting the front shock absorber
assemblies ............................................. 4-12
Adjusting the rear shock absorber
assembly ................................................ 4-13
PRE-OPERATION CHECKS ..........................5-1
Fuel and 2-stroke engine oil mixing ratio ... 5-3
Transmission oil ......................................... 5-3
Coolant ...................................................... 5-3
Front and rear brakes ................................ 5-3
Throttle lever .............................................. 5-4
Drive chain ................................................. 5-4
Tires ........................................................... 5-4
Chassis fasteners ...................................... 5-6
Instruments, lights and switches ................ 5-7
OPERATION...................................................6-1
Starting a cold engine ................................ 6-1
Starting a warm engine .............................. 6-2
Shifting ....................................................... 6-2
Engine break-in .......................................... 6-4
Parking ....................................................... 6-5
Parking on a slope ..................................... 6-6
Accessories and loading ........................... 6-6
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV.............. 7-2
RIDE WITH CARE AND GOOD
JUDGMENT .............................................7-2
BE CAREFUL WHERE YOU RIDE ............ 7-8
TURNING YOUR ATV ............................. 7-11
CLIMBING UPHILL .................................. 7-12
RIDING DOWNHILL................................. 7-15
CROSSING A SLOPE.............................. 7-16
CROSSING THROUGH SHALLOW
WATER .................................................. 7-17
RIDING OVER ROUGH TERRAIN .......... 7-18
SLIDING AND SKIDDING ........................ 7-19
WHAT TO DO IF... ................................... 7-20
WHAT TO DO... ....................................... 7-20
PERIODIC MAINTENANCE AND
ADJUSTMENT ............................................... 8-1
Owner’s manual and tool kit ...................... 8-1
Periodic maintenance chart for the
emission control system .......................... 8-3
General maintenance and lubrication
chart ........................................................ 8-5
Checking the spark plugs .......................... 8-9
Transmission oil ...................................... 8-10
Coolant .................................................... 8-13
Cleaning the air filter element ................. 8-18Cleaning the spark arrester ..................... 8-22
Changing the carburetor settings ............. 8-23
Adjusting the engine idling speed ............ 8-32
Adjusting the throttle lever free play ........ 8-34
Brakes ...................................................... 8-34
Checking the front and rear brake
pads ....................................................... 8-35
Checking the brake fluid level .................. 8-36
Changing the brake fluid .......................... 8-37
Checking the front brake lever free
play ........................................................ 8-38
Checking the brake pedal height ............. 8-38
Adjusting the parking brake free play ...... 8-38
Brake light switches ................................. 8-41
Adjusting the clutch lever free play .......... 8-41
Drive chain slack ...................................... 8-43
Lubricating the drive chain ....................... 8-45
Checking and lubricating the cables ........ 8-45
Checking and lubricating the brake and
clutch levers ........................................... 8-46
Checking the shift pedal .......................... 8-46
Checking and lubricating the brake
pedal ...................................................... 8-46
Checking the wheel hub bearings ............ 8-47
Lubricating the rear suspension relay
arm and connecting arm pivoting
points ..................................................... 8-47
Lubricating the upper and lower arm
pivots ..................................................... 8-48
Replacing a headlight bulb ...................... 8-49
Adjusting a headlight beam ..................... 8-51
Replacing the tail/brake light bulb ........... 8-52
Removing a wheel ................................... 8-53
Installing a wheel ..................................... 8-54
Troubleshooting ...................................... 8-54
Troubleshooting charts ............................ 8-56
CLEANING AND STORAGE .......................... 9-1
Cleaning .................................................... 9-1
Storage ...................................................... 9-2
SPECIFICATIONS ...................................... 10-1
CONSUMER INFORMATION ...................... 11-1
Identification numbers ............................. 11-1
2-3
12
3
4
5
6
7
8
9
10
11
speed when climbing a hill. If you stall or roll
backwards, follow the special procedure for
braking described in this manual. Dismount on
the uphill side or to a side if pointed straight up-
hill. Turn the ATV around and remount, following
the procedure described in this manual.
Always check for obstacles before operating in a
new area.
Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always follow
proper procedures when operating over obsta-
cles as described in this manual.
Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth
terrain. On extremely slippery surfaces, such as
ice, go slowly and be very cautious in order to re-
duce the chance of skidding or sliding out of con-
trol.
Never operate an ATV in fast flowing water or in
water deeper than that recommended in this
manual. Remember that wet brakes may have
reduced stopping ability. Test your brakes after
leaving water. If necessary, apply them several
times to let friction dry out the linings.
Always use the size and type of tires specified inthis manual.
Always maintain proper tire pressure as de-
scribed in this manual.
Never modify an ATV through improper installa-
tion or use of accessories.
Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow in-
structions in this manual for carrying cargo or
pulling a trailer. Allow greater distance for brak-
ing.
WARNING
EWB00071
Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon monoxide,
a deadly gas. Breathing carbon monoxide can
cause headaches, dizziness, drowsiness, nau-
sea, confusion, and eventually death.
Carbon Monoxide is a colorless, odorless,
tasteless gas which may be present even if you
do not see or smell any engine exhaust. Deadly
levels of carbon monoxide can collect rapidly
and you can quickly be overcome and unable
to save yourself. Also, deadly levels of carbon
monoxide can linger for hours or days in en-
closed or poorly ventilated areas. If you experi-
3-1
1
23
4
5
6
7
8
9
10
11
EBU17680
DESCRIPTION
EBU17690
Left view
EBU17700
Right view
1. Front shock absorber assembly
2. Radiator
3. Fuel cock
4. Rear shock absorber assembly
5. Spark arrester
6. Starter (choke)
7. Shift pedal
12
34
5
7
6
1. Tail/brake light
2. Seat
3. Kickstarter
4. Fuel tank cap
5. Headlight
6. Brake pedal
7. Brake light switch
12
3
45
6
7
3-2
1
23
4
5
6
7
8
9
10
11
EBU17712
Controls and instruments
TIP
The ATV you have purchased may differ slightly
from the figures shown in this manual.
1. Clutch lever
2. Parking brake lock plate
3. Main switch
4. Brake lever
5. Throttle lever
6. Handlebar switches
1
23 4
65
4-4
1
2
34
5
6
7
8
9
10
11
justment of the speed limiter and throttle
could cause throttle cable damage or im-
proper throttle operation. You could lose
control, resulting in an accident.
[EWB00241]
3. Tighten the locknut.
EBU18372
Clutch lever
The clutch lever is located on the left handlebar. To
disengage the clutch, pull the clutch lever toward
the handlebar grip. To engage the clutch, releasethe clutch lever. The clutch lever should be pulled
rapidly and released slowly for smooth clutch oper-
ation.
EBU18411
Brake lever
The brake lever is located at the right handlebar
grip. To apply the front brake, pull the brake lever
toward the handlebar grip.
1. Locknut
2. Adjusting screw
3. No more than 12 mm (0.47 in)
(a)
(b)
3
12
1. Clutch lever
1
4-5
1
2
34
5
6
7
8
9
10
11
EBU18432
Brake pedal
The brake pedal is located on the right side of the
ATV. To apply the rear brake, push down on the
brake pedal.
EBU18500
Parking brake
Use the parking brake before starting the engine or
parking the ATV, especially on a slope. Squeeze
the clutch lever while pushing the button, then
push in the lock plate to apply the parking brake.
Squeeze the clutch lever to release the parking
brake.
TIP
When the parking brake is used, engine speed is
limited to 2300 r/min. Be sure the parking brake is
released before moving the throttle lever. Other-
1. Brake lever
1
1. Brake pedal
1