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EBU21743 
Periodic maintenance chart for the emission control system 
TIP
 
 
For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals. 
 
For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inter-
vals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance
intervals should be followed. 
 
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, 
data and technical skills. 
NO. ITEMCHECK OR MAINTENANCE 
JOBINITIAL EVERY
Whichev-
er comes 
firstmonth136612
km 
(mi)320 
(200)1300 
(800)2500 
(1600)2500 
(1600)5000 
(3200)
hours 20 80 160 160 3201 * Fuel line
 
 
Check fuel hoses for cracks or other damage, and 
replace if necessary. 
√√√  
2 Spark plugs 
 
Replace. 
√√√√√  
3 * Carburetors 
 
Check starter (choke) operation and correct if nec-
essary. 
 
Check engine idling speed and synchronization, 
and adjust if necessary. 
√√√√  
4*Crankcase breather 
system 
 
Check breather hose for cracks or other damage, 
and replace if necessary. 
√√√  
5 * Exhaust system 
 
Check for leakage and replace gasket(s) if neces-
sary. 
 
Check for looseness and tighten all screw clamps 
and joints if necessary. 
√√√ 
         
        
        
     
        
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EBU28321 
Checking the spark plugs  
The spark plugs are important engine compo-
nents, which are easy to check. Since heat and de-
posits will cause any spark plug to slowly erode,
the spark plugs should be removed and checked in
accordance with the periodic maintenance and lu-
brication chart. In addition, the condition of the
spark plugs can reveal the condition of the engine. 
To remove a spark plug 
1. Remove the spark plug cap.
2. Remove the spark plug as shown, with thespark plug wrench included in the owner’s tool
kit.  
To check the spark plugs 
1. Check that the porcelain insulator around the
center electrode of each spark plug is a medi-
um-to-light tan (the ideal color when the ATV
is ridden normally).
2. Check that all spark plugs installed in the en-
gine have the same color.TIP
 
If any spark plug shows a distinctly different color,
the engine could be operating improperly. Do not 
1.  Spark plug cap
1
 
1.  Spark plug wrench
1 
         
        
        
     
        
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fore each ride. In addition, the transmission oil
must be changed at the intervals specified in the
periodic maintenance and lubrication chart. 
To check the transmission oil level 
1. Place the ATV on a level surface.
2. Start the engine, warm it up for several min-
utes, and then turn it off.
3. Wait a few minutes until the oil settles, remove
the transmission oil filler cap, wipe the dipstick
off with a clean rag, insert it back into the oil
filler hole (without screwing it in), and then re-
move it again to check the oil level.TIP
 
The transmission oil should be between the tip of 
the dipstick and the maximum level mark.
4. If the oil is at or below the tip of the dipstick,
add sufficient oil of the recommended type to
raise it to the correct level.
5. Insert the dipstick into the oil filler hole, and
then tighten the oil filler cap. 
1. Dipstick
2.  Maximum level mark
3.  Tip of the dipstick
4. Transmission oil filler cap
12
34 
         
        
        
     
        
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crankcase. 
7. Start the engine, and then let it idle for several
minutes while checking it for oil leakage. If oil
is leaking, immediately turn the engine off and
check for the cause.
8. Turn the engine off, and then check the oil lev-
el and correct it if necessary. 
EBU23470 
Coolant  
The coolant level should be checked before each
ride. In addition, the coolant must be changed at
the intervals specified in the periodic maintenance
and lubrication chart. 
EBU23502 
To check the coolant level 
1. Place the ATV on a level surface.
TIP
 
The coolant level must be checked on a cold en-
gine since the level varies with engine tempera- 
ture.
2. Check the coolant level in the coolant reser-
voir.
TIP
 
The coolant should be between the minimum and 
maximum level marks.
3. If the coolant is at or below the minimum level
mark, remove the seat. (See page 4-11.)
4. Open the coolant reservoir cover. 
1.  Maximum level mark
2.  Minimum level mark
1
2 
         
        
        
     
        
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5. Remove the coolant reservoir cap, add cool-
ant or distilled water to the maximum level
mark, and then install the reservoir cap. 
NOTICE: 
 If coolant is not available, use
distilled water or soft tap water instead. Do
not use hard water or salt water since they
are harmful to the engine. If water has
been used instead of coolant, replace it
with coolant as soon as possible, other-
wise the cooling system will not be pro-
tected against frost and corrosion. If water
has been added to the coolant, have aYamaha dealer check the antifreeze con-
tent of the coolant as soon as possible,
otherwise the effectiveness of the coolant
will be reduced. 
[ECB01011] 
 
6. Close the coolant reservoir cover.
7. Install the seat.
TIP
 
If the engine overheats, see page 8-56 for further 
instructions. 
EBU23525 
To change the coolantWARNING 
EWB01890  
Wait for the engine and radiator to cool before
removing the radiator cap. You could be
burned by hot fluid and steam blown out under
pressure. Always place a thick rag over the cap
when opening. Allow any remaining pressure 
to escape before completely removing the cap. 
1. Place the ATV on a level surface. 
1.  Coolant reservoir cover
2.  Coolant reservoir cap
1
2
 
Coolant reservoir capacity (up to the maximum 
level mark):
0.28 L (0.30 US qt, 0.25 Imp.qt) 
         
        
        
     
        
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voir to the maximum level mark, and then in-
stall the reservoir cap.  
NOTICE: 
 Mix
antifreeze with distilled water only. Howev-
er, if distilled water is not available, soft
water may be used for refilling. Do not use
hard water or salt water since they are
harmful to the engine. 
[ECB00991] 
 
11. Pour the recommended coolant into the radia-
tor until it is full.
12. Install the radiator cap, start the engine, let it
idle for several minutes, and then turn it off.
13. Remove the radiator cap to check the coolant
level in the radiator. If it is low, add sufficientcoolant until it reaches the top of the radiator,
and then install the radiator cap.
14. Start the engine, and then check for coolant
leakage.
TIP
 
If any leakage is found, have a Yamaha dealer 
check the cooling system.
15. Install the radiator cover by installing the
screws. 
EBU23624 
Cleaning the air filter element  
The air filter element should be cleaned at the in-
tervals specified in the periodic maintenance and
lubrication chart. Clean or, if necessary, replace
the air filter element more frequently if you are
riding in unusually wet or dusty areas.
TIP
 
There is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil- 
ter case. Antifreeze/water mixture ratio:
1:1
Recommended antifreeze:
High-quality ethylene glycol antifreeze con-
taining corrosion inhibitors for aluminum en-
gines
Coolant quantity:
Radiator capacity (including all routes):
1.50 L (1.59 US qt, 1.32 Imp.qt)
Coolant reservoir capacity (up to the maxi-
mum level mark):
0.28 L (0.30 US qt, 0.25 Imp.qt) 
         
        
        
     
        
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8. Check the sponge material and replace it if
damaged.
9. Apply Yamaha foam air filter oil or other qual-
ity foam air filter oil to the sponge material.
TIP
 
The sponge material should be wet but not drip- 
ping.
10. Pull the sponge material over the air filter ele-
ment frame, and then install the lock plate by
turning it.
11. Insert the air filter element into the air filter
case, and then install the air filter case cover
by hooking the holders onto the air filter case. 
NOTICE: 
 Make sure that the air filter ele-ment is properly seated in the air filter
case. Never operate the engine with the air
filter element removed. This will allow un-
filtered air to enter the engine, causing rap-
id engine wear and possible engine
damage. Additionally, operation without
the air filter element will affect carburetor
jetting with subsequent poor performance
and possible engine overheating. 
[ECB00461] 
 
12. Install the seat.
TIP
 
The air filter element should be cleaned every 20– 
1. Air filter element
1 
         
        
        
     
        
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40 hours. It should be cleaned and lubricated more
often if the ATV is operated in extremely dusty ar-
eas. Each time the air filter element maintenance
is performed, check the air inlet of the air filter case
for obstructions. Check the air filter case rubber
joint to the carburetor fittings and the rubber joint
manifold fittings for an air-tight seal. Tighten all fit-
tings securely to avoid the possibility of unfiltered 
air entering the engine. 
EBU28311 
Cleaning the spark arrester  
Be sure the exhaust pipe and muffler are cool be-
fore cleaning the spark arrester.
1. Remove the screws.2. Remove the tailpipe by pulling it out of the
muffler.
3. Tap the tailpipe lightly, and then use a wire
brush to remove any carbon deposits from the
spark arrester portion of the tailpipe and inside
of the tailpipe housing. 
1. Screw
1