Page 63 of 198

13B-63
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF057
STOREDWATER IN DIESEL FUEL DETECTOR CIRCUITCO.1: Open circuit or short circuit to +12 volts
CC.0: Short circuit to earth
1.DEF: Above maximum threshold (water present)
NOTESConditions for applying fault finding procedures to stored faults:
The fault is present with the engine running.
The level 1 warning light illuminates along with the message Check diesel filter.
CO.1
CC.0
NOTESNone.
Check for water in the diesel filter. Clean and replace the filter if necessary.
Check the condition and connection of the 3-track connector of the water detector.
Repair if necessary.
Check the connection and condition of the grey 32-track connector C of the computer.
Repair if necessary.
Check the insulation, continuity and the absence of interference resistance on the following connections:
Sensor connector track 3 Earth
Sensor connector track 2 Track B3 computer connector C
Sensor connector track 1 Track A3 computer connector B
Repair if necessary.
1.DEF
NOTESNone.
Bleed the diesel filter.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
DDCR_V44_DF057M/DDCR_V48_DF057M
Page 64 of 198

13B-64
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF059
STOREDCOMBUSTION MISFIRES ON CYLINDER 1
NOTESSpecial notes:
If DF059, the engine speed is maintained at 1000 rpm, the engine performance is
reduced to 75%, and the level 1 warning light illuminates along with the message
Faulty injection.
Conditions for applying fault finding procedures to stored faults:
The fault is present with the engine idling.
Priority when dealing with a number of faults:
– DF026 Cylinder 1 injector control circuit (CC or CO).
– DF053 Pressure regulation.
Run TEST 13 Diesel fuel conformity check.
Run TEST 3 Injector check.
Check the engine compression.
Repair if necessary.
Check the valve clearance and adjust if necessary.
Check the inlet ducts and the EGR valve, and clean them if necessary.
Replace the injector.
DDCR_V44_DF059M/DDCR_V48_DF059M
Page 65 of 198

13B-65
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF060
STOREDMISFIRING ON CYLINDER 2
NOTESSpecial notes:
If DF060, the engine speed is maintained at 1000 rpm, the engine performance is
reduced to 75%, and the level 1 warning light illuminates along with the message
Faulty injection.
Conditions for applying fault finding procedures to stored faults:
The fault is present with the engine idling.
Priority when dealing with a number of faults:
– DF027 Cylinder 2 injector control circuit (CC or CO).
– DF053 Pressure regulation.
Run TEST 13 Diesel fuel conformity check.
Run TEST 3 Injector check.
Check the engine compression.
Repair if necessary.
Check the valve clearance and adjust if necessary.
Check the inlet ducts and the EGR valve, and clean them if necessary.
Replace the injector.
DDCR_V44_DF060M/DDCR_V48_DF060M
Page 66 of 198

13B-66
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF061
STOREDMISFIRING ON CYLINDER 3
NOTESSpecial notes:
If DF061, the engine speed is maintained at 1000 rpm, the engine performance is
reduced to 75%, and the level 1 warning light illuminates along with the message
Faulty injection.
Conditions for applying fault finding procedures to stored faults:
The fault is present with the engine idling.
Priority when dealing with a number of faults:
– DF028 Cylinder 3 injector control circuit (CC or CO).
– DF053 Pressure regulation.
Run TEST 13 Diesel fuel conformity check.
Run TEST 3 Injector check.
Check the engine compression.
Repair if necessary.
Check the valve clearance and adjust if necessary.
Check the inlet ducts and the EGR valve, and clean them if necessary.
Replace the injector.
DDCR_V44_DF061M/DDCR_V48_DF061M
Page 67 of 198

13B-67
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF062
STOREDMISFIRING ON CYLINDER 4
NOTESSpecial notes:
If DF062, the engine speed is maintained at 1000 rpm, the engine performance is
reduced to 75%, and the level 1 warning light illuminates along with the message
Faulty injection.
Conditions for applying fault finding procedures to stored faults:
The fault is present with the engine idling.
Priority when dealing with a number of faults:
– DF029 Cylinder 4 injector control circuit (CC or CO).
– DF053 Pressure regulation.
Run TEST 13 Diesel fuel conformity check.
Run TEST 3 Injector check.
Check the engine compression.
Repair if necessary.
Check the valve clearance and adjust if necessary.
Check the inlet ducts and the EGR valve, and clean them if necessary.
Replace the injector.
DDCR_V44_DF062M/DDCR_V48_DF062M
Page 68 of 198

13B-68
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF089
PRESENTINLET MANIFOLD PRESSURE SENSOR CIRCUIT
1.DEF: Permanent low level
2.DEF: Permanent high level
3.DEF: Below minimum threshold
4.DEF: Above maximum threshold
5.DEF: Inconsistency
6.DEF: At maximum limit
7.DEF: At minimum limit
NOTESPriority when dealing with a number of faults:
– DF113 Sensor supply voltage.
Special notes:
The level 1 warning light illuminates along with the message Faulty injection.
K9K 722 ENGINE
1.DEF-2.DEF
3.DEF-4.DEF
NOTESNone.
Check the connection and condition of the 4-track connector of the inlet pressure sensor.
Repair if necessary.
Check the connection and condition of the computer 48-track brown connector B.
Repair if necessary.
Check the insulation, continuity and the absence of interference resistance on the following connections:
Sensor connector track 1 track C3 computer connector B
Sensor connector track 2 track J2 computer connector B
Sensor connector track 3 track C1 computer connector B
Sensor connector track 4 track C2 computer connector B
Repair if necessary.
DDCR_V44_DF089P/DDCR_V48_DF089P
Page 72 of 198
13B-72
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF107
STOREDCOMPUTER MEMORY
NOTESConditions for applying fault finding procedures to stored faults:
The fault is present with the engine running.
Special note:
If fault DF107, the engine stops and cannot be restarted and the level 1 warning light
illuminates along with the message Faulty injection.
Enter the individual injector corrections (C2I) using the diagnostic tool (command SC002).
If the fault is still present, contact the Techline.
DDCR_V44_DF107M/DDCR_V48_DF107M
Page 74 of 198

13B-74
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF113
PRESENTSENSOR SUPPLY VOLTAGE1.DEF: At minimum limit
2.DEF: At maximum limit
NOTESSpecial notes:
If DF113, the engine stops immediately and cannot be restarted. The level 1 warning
light illuminates along with the message Faulty injection.
Check the condition and connection of the connectors of all sensors with a 5 V feed.
– Refrigerant pressure sensor
– Pressure sensor and inlet manifold temperature sensor
– Rail pressure sensor
– Pedal sensor gang 1
– EGR valve position sensor
– Flow sensor.
Repair if necessary.
Check the condition and connection of computer connectors A, B, and C.
Repair if necessary.
To locate any internal fault in one of the sensors with a 5 V supply (short circuit), disconnect each of the sensors
on the list above in turn, checking after each disconnection whether the fault changes status from present to
stored.
If the faulty sensor is located, check its connections and that it is in order. If necessary replace the sensor.
Connect the bornier in place of the computer and check the insulation, continuity and the absence of
interference resistance on the following connections:
Computer connector C track C4 Track B refrigerant pressure sensor
Computer connector B track C1 Track 3 inlet pressure - temperature sensor
Computer connector B track D1 Track 3 rail pressure sensor
Computer connector A track G2 Track 3 pedal sensor gang 1
Computer connector B track B1 Track 2 EGR valve position sensor
Computer connector B track A1 Track 3 of the flowmeter
Repair if necessary.
If the fault is still present, apply the fault finding procedure for each sensor with a 5 V supply.
DDCR_V44_DF113P/DDCR_V48_DF113P