13B-2V4 MR-372-J84-13B000$010.mif
13B
DDCR INJECTION
Vdiag No.: 44, 48
1. APPLICABILITY OF THE DOCUMENT
This document presents the fault finding procedure applicable to all computers with the following specifications:
Following the introduction of the Pump repriming function on K9K engines, a new Vdiag was issued to cover this
function.
When replacing a high pressure pump on vehicles fitted with a computer with Vdiag 44, it is essential to reprogram
the injection computer to activate the Pump repriming function.
After reprogramming, Vdiag 44 is replaced by Vdiag 48.
2. PREREQUISITES FOR FAULT FINDING:
Documentation type:
Fault finding procedures (this document):
– Assisted fault finding (integrated into the diagnostic tool), Dialogys.
Wiring Diagrams:
– Visu-Schéma (CD-ROM), paper.
Type of diagnostic tools:
–CLIP
Special tooling required:
3. REMINDERS
Procedure
To run fault finding on the vehicle's computers, switch on the ignition in fault finding mode (forced + after ignition
feed).
Proceed as follows:
– Vehicle card in card reader.
– Press and hold the start button (longer than 5 seconds) with the start-up conditions not fulfilled.
– Then connect the diagnostic tool and perform the required operations.Vehicle(s): MEGANE II, SCENIC II
for engines K9K 722, 728, 729
Function concerned: DELPHI K9 DIESEL
DIRECT COMMON RAIL INJECTION (DDCR)Computer name: DDCR INJECTION
Program No.: BE
Vdiag No.: 44, 48
SPECIAL TOOLING REQUIRED
Multimeter.
Elé. 1590 112-track computer bornier.
Elé. 1681 Universal bornier.
Mot. 1711 Injector flow measuring kit.
DDCR_V44_PRELI/DDCR_V48_PRELI
DIESEL INJECTION
Fault finding – Introduction
13B-5V4 MR-372-J84-13B000$010.mif
DIESEL INJECTION
Fault finding – Introduction13B
DDCR INJECTION
Vdiag No.: 44, 48
4. FAULT FINDING PROCEDURE (continued)
Wiring check
Fault finding problems
Disconnecting the connectors and/or manipulating the wiring may temporarily clear the cause of a fault.
The electrical measurements of the voltage, resistance, and insulation are generally correct, especially if the fault is
not present when the measurements are being taken (stored fault).
Visual inspection
Look for damage under the bonnet and in the passenger compartment.
Carefully check the fuses, insulators and wiring harness routing.
Look for signs of oxidation.
Physical inspection
When handling the wiring, use the diagnostic tool to detect any change in the status of the fault from stored to
present.
Make sure that the connectors are firmly locked.
Apply light pressure to the connectors.
Twist the wiring harness.
If there is a change in status, try to locate the source of the fault.
Inspection of each component
Disconnect the connectors and check the appearance of the clips and tabs as well as their crimping (no crimping on
the insulation). Check that the clips and the tabs are correctly locked in the sockets.
Check that no clips or tabs have been dislodged during connection.
Check the clip contact pressure using an appropriate model of tab.
Resistance check
Check the continuity of entire lines, then section by section.
Look for a short circuit to earth, to + 12 V or with another wire.
If a fault is detected, repair or replace the wiring harness.
5. FAULT FINDING LOG
IMPORTANTIMPORTANT
Any fault on a complex system requires thorough fault finding with the appropriate tools.
The FAULT FINDING LOG, which should be completed during the procedure, enables you to
keep track of the procedure which is carried out. It is an essential document when consulting
the manufacturer.
IT IS THEREFORE COMPULSORY TO COMPLETE A FAULT FINDING LOG EVERY TIME A FAULT FINDING
PROCEDURE IS PERFORMED
13B-33
AFTER REPAIRDeal with any faults displayed by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$061.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF010
STOREDEGR POSITION SENSOR CIRCUITCO.0: Open circuit or short circuit to earth
CC.1: Short-circuit on +12 volts.
1.DEF: Above maximum threshold.
2.DEF: Below minimum threshold.
NOTESPriority when dealing with a number of faults:
- Deal first with fault DF113 Sensor supply voltage.
See Technical Note Wiring Diagrams of the vehicle concerned.
Check the connection and condition of the EGR valve connector, component code 169.
Check the connection and condition of connector B (brown 48-track) of the computer, component code 120.
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check for +5 V on connection 3GC of component 169.
Check for earth on connection 3JM of component 169.
If the connection or connections are faulty and if there is a repair method (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Check the insulation and continuity of the following connections:
–3GC between components 169 and 120,
–3EL between components 169 and 120,
–3JM between components 169 and 120.
If the connection or connections are faulty and if there is a repair method (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Check the resistance of the EGR valve, component code 169:
– with the engine stopped, the EGR valve will be closed (unless there is a fault),
– wait for the ambient temperature around the valve to stabilise (approximately 20°C),
– measure the resistance between connections 3FB2 and 3GB. The resistance must be between
7.54 Ω < R < 8.5 Ω (at 20°C),
– measure the resistance between connections 3GC and
3JM. The resistance must be between
2.4 KΩ < R < 5.6 KΩ (at 20°C),
– measure the resistance between connections 3JM and 3EL, the resistance should be between
800 Ω < R < 3.6 KΩ (at 20°C),
if the value is not correct, replace the EGR valve, component code 1460 (see MR 364 (Mégane II), MR 370
(Scénic II), Mechanical, 14A, Emission control, Exhaust gas recirculation solenoid valve: Removal -
Refitting). If the EGR valve was replaced, use command RZ002 EGR adaptives to reinitialise the EGR valve
offsets.
If the fault is still present, contact the Techline.
DDCR_V44_DF010M/DDCR_V48_DF010M
13B-36
AFTER REPAIRDeal with any faults displayed by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$061.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF016
STOREDEGR VALVE CONTROL CIRCUITCO.0: Open circuit or short circuit to earth.
CC.1: Short circuit to +12 volts.
NOTESConditions for applying fault finding procedures to stored faults:
The fault is present with the engine idling.
Special notes:
If fault DF016 is present: the engine is unstable and may even stall.
Starting difficult or even impossible when cold.
See Technical Note Wiring Diagrams of the vehicle concerned.
Check the connection and condition of the exhaust gas recirculation solenoid valve connector, component code
169.
Check the connection and condition of connector B (brown 48-track) of the injection computer, component code
120.
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check for the supply: 13 V < X < 14 V (with the engine running), 11.5 V < X < 12.5 V (with the ignition on and
the engine stopped) on connection 3FB2 of component 169.
Check the insulation and continuity of the following connections:
–3GB between components 169 and 120,
–3FB2 between components 169 and 120.
If the connection or connections are faulty and if there is a repair method (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Measure the resistance of the EGR valve, component code 169:
– with the engine stopped, the EGR valve will be closed (unless there is a fault),
– wait for the ambient temperature around the valve to stabilise (approximately 20°C),
– measure the resistance between connections 3FB2 and 3GB of component 169. The resistance must be
between
7.5 Ω
< R < 8.5 Ω (at 20°C),
– measure the resistance between connections 3GC and 3JM of component 169. The resistance must be between
2.4 KΩ < R < 5.6 KΩ (at 20°C),
– measure the resistance between connections 3JM and 3EL of component 169. The resistance must be between
800 Ω < R < 3.6 KΩ (ατ 20°C),
if the value is not correct, replace the EGR valve (see MR 364 (Mégane II), MR 370
(Scénic II), Mechanical, 14A, Emission control, Exhaust gas recirculation solenoid valve: Removal -
Refitting). If the EGR valve was replaced, use command RZ002 EGR adaptives to reinitialise the EGR valve
offsets.
If the fault is still present, contact the Techline.
DDCR_V44_DF016M/DDCR_V48_DF016M
13B-75
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF114
STOREDEGR SOLENOID VALVE CIRCUIT
1.DEF: At minimum limit
2.DEF: At maximum limit
3.DEF: Inconsistency
4.DEF: Valve jammed
5.DEF: Valve clogged
NOTESPriority when dealing with a number of faults:
– DF113 Sensor supply voltage.
Special notes:
If fault DF114 is present: the engine is unstable and may even stall. Starting difficult or
even impossible when cold, smoke emissions and loss of performance possible. On
status 4.DEF, the level 1 warning light illuminates with the message Faulty injection
displayed on the instrument panel.
Conditions for applying fault finding procedures to stored faults:
The fault is present with the engine running.
See Technical Note Wiring Diagrams of the vehicle concerned.
Check the connection and condition of the EGR valve connector, component code 169.
Check the connection and condition of connector B (brown 48-track) of the injection computer, component
code120.
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check for +12 V on connection 3FB2 of component 169.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the insulation and continuity of the following connections:
–3GB between components 169 and 120,
–3FB2 between components 169 and 1337.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
DDCR_V44_DF114M/DDCR_V48_DF114M
13B-82
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF1070
PRESENT
OR
STOREDCOLD LOOP
1.DEF: Jammed component
NOTESConditions for applying fault finding procedures to stored faults:
The fault is declared present with the engine running and with a climate control request.
Priorities when dealing with a number of faults:
– DF049 Refrigerant sensor circuit if it is present or stored.
When the fault is present or stored, the heating and air conditioning system is inhibited. There is no longer any air
conditioning.
Check fuse F22 (10 A) of the UPC, component code 1337.
Check the connector of the air conditioning compressor, component code 171.
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the wiring of the air conditioning compressor.
If the wiring is faulty and there is a repair procedure (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Manually check if the compressor is jammed (turn the clutch plate manually to check that there is no point of
resistance). In the event of jamming, replace the air conditioning compressor (see MR 364 (Mégane II), MR 370
(Scénic II), Mechanical, 62A, Air conditioning, Compressor: Removal - Refitting).
Top up the refrigerant, check for any leaks, and repair if necessary (see MR 364 (Mégane II), MR 370 (Scénic II),
Mechanical, 62A, Air conditioning, Refrigerant circuit: Draining - Filling).
DDCR__V44_DF1070 / DDCR_V48_DF1070
13B-126
AFTER REPAIRCarry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$090.mif
DIESEL INJECTION
Fault finding – Interpretation of statuses13B
DDCR INJECTION
Vdiag No.: 44, 48
ET042
CONTINUED 1
INACTIVE
When the main switch is in rest position (or neutral), status ET042 is INACTIVE.
If CRUISE CONTROL or SPEED LIMITER appears despite the main switch being in
the rest (or neutral) position, carry out the following operations:
Check the connections of the cruise control/speed limiter main switch.
Check for +12 V after ignition feed on the main switch connector.
• Connection code AP43 of component 1546.
Disconnect the main switch and with it in the rest position, check the insulation
between:
• Connection code AP43 and 3FX of component 1546.
• Connection code AP43 and 3PD of component 1546.
Check the continuity between connections AP43 and 3PD of component 1546 in
the speed limiter position.
– Check the continuity between connections AP43 and 3FX of component
1546in the cruise control position.
If these checks are not in order, replace the switch.
Check the continuity, insulation, and the absence of interference resistance on
the following connections:
• Connection code 3FX,
• Connection code 3PD,
between components 1546 and 120.
Also check the engine management computer connectors.
If there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the wiring, otherwise replace it.
13B-127
AFTER REPAIRCarry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$090.mif
DIESEL INJECTION
Fault finding – Interpretation of statuses13B
DDCR INJECTION
Vdiag No.: 44, 48
ET042
CONTINUED 2
SPEED LIMITER
When the driver presses the main switch in the speed limiter position, status
ET042becomes SPEED LIMITER.
If CRUISE CONTROL or INACTIVE appears although the switch was pressed in
the speed limiter position, carry out the following operations:
Check the connections of the cruise control/speed limiter main switch.
Check for +12 V after ignition feed on the main switch connector.
• Connection code AP43 of component 1546.
Disconnect the main switch and with it in the rest position, check the insulation
between:
• Connection codes AP43 and 3FX of component 1546.
• Connection codes AP43 and 3PD of component 1546.
Check the continuity between connections AP43 and 3PD of component 1546 in
the speed limiter position.
Check the continuity between connections AP43 and 3FX of component 1546 in
the cruise control position.
If these checks show incorrect values, replace the main switch.
Check the continuity, insulation and the absence of interference resistance on
the following connections:
• Connection code 3FX,
• Connection code 3PD,
between components 1546 and 120.
Also check the engine management computer connectors.
If there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.