13B-22
MR-372-J84-13B050$195.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Function13B
High pressure pump:
The pump draws in fuel from the tank, which passes through a fuel filter and supplies the fuel injectors.
Rail pressure sensor:
This sensor is fitted to the rail and shows the pressure inside the rail.
Rail pressure regulator:
This component regulates the high pressure of the fuel in the injection system.
Fuel flow regulator:
This component regulates the fuel flow of the injection system.
Fuel temperature sensor:
This sensor measures the temperature of the fuel arising from the pump and injector return.
Piezoelectric injectors:
These injectors enable rapid, precise metering of the quantity of fuel injected, with excellent injection process
repetitiveness.
Vacuum pump:
The vacuum pump is driven by the camshaft. The pump provides the vacuum required to operate the following
components: control solenoid valve, brake servo.
Control solenoid valve:
The solenoid valve connects the vacuum pump and the control diaphragm of the turbocharger blades.
Turbocharger:
The turbocharger is used to supply the engine with more air.
Intake air pressure sensor:
This sensor measures the pressure at the turbocharging air cooler output before the damper valve.
Turbocharger pressure sensor:
This sensor measures the pressure at the turbocharging air cooler output before the damper valve.
Air mass flow meter:
The flowmeter measures the amount of fresh air which goes back into the engine.
EGR valve:
The exhaust gas recirculation enables nitrogen oxide (NOx) emissions to be reduced significantly.
EGR position sensor:
The sensor gives the position of the EGR solenoid valve.
Damper valve (Vdiag 44, 45, 48, 49 and 4D only):
The damper valve is used:
– During regeneration in order to control the flow of fresh air.
– When the engine is switched off, to dampen the engine which helps stop the engine.
– When inoperative, the damper valve is by default in the fully open position.
Particle filter:
The particle filter retains the particles for destruction during regeneration, avoiding propagation of these particles in
the atmosphere (Vdiag 45, 49, 4D only).
13B-24
MR-372-J84-13B050$195.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Function13B
Cruise control/speed limiter on/off switch:
This switch turns the cruise control/speed limiter on or off.
Water in diesel fuel sensor (optional):
This sensor indicates if water is present in the diesel.
Fan unit relay:
This relay actuates the motor-driven fan assemblies when a temperature threshold has been exceeded.
Accelerator potentiometer:
The accelerator potentiometer informs the computer about the position of the accelerator pedal (engine load).
Brake pedal switch:
The brake pedal switch informs the computer about the pedal status.
Clutch pedal switch:
The clutch pedal switch informs the computer about the pedal status.
Particle filter injector:
The particle filter injector is a low pressure injector. This injector allows the temperature of the second catalytic
converter to be raised to assist with regeneration of the particle filter (Vdiag 45, 49, 4D only).
Only on Kangoo 2: an evaporator plate is present at the particle filter injector outlet, at the level of the bracket
between the exhaust pipe and the catalytic converter.
Heating elements:
The heating elements heat the engine coolant to enhance user comfort (Vdiag 45, 49, 4D only).
Heater plugs:
The heater plugs preheat the combustion chamber so that the explosion of the fuel mixture occurs under the best
conditions to start the engine.
13B-29
MR-372-J84-13B050$273.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Replacement of components13B
REPLACING THE EGR VALVE (EXHAUST GAS RECIRCULATION VALVE)
After replacing the EGR valve, the computer must store the offset of the new valve (to 0 km), as well as the offset
measured at the time of the last engine cut-off (power-latch). With these data, the computer can detect clogging or
blocking of the EGR valve.
When the valve is replaced, clear the stored offsets so that the program uses the new valve’s offset value. The data
associated with this programming is combined under the EGR programming function.
Procedure to follow after replacement of the EGR valve:
– Select the CLEAR menu.
– Run fault clearing command RZ002 EGR adaptives,
– switch off the ignition,
–wait 30 seconds (auto-supply phase of the computer),
– start the vehicle to allow programming of the EGR valve,
– view parameters PR400 New EGR valve offset and PR129 Last EGR valve offset,
– if the reinitialisation was correctly performed then 0.6 V < PR400 = PR129 < 1.9 V.
REPLACEMENT OF PUMP, INJECTORS, RAIL + RAIL PRESSURE SENSOR OR COMPONENT OF THE LOW
PRESSURE CIRCUIT (DIESEL FILTER etc.).
After replacement of one of these components, carry out clearing using RZ004 Pressure regulation adaptives.
REPLACEMENT OF THE PARTICLE FILTER (Only Vdiag 45, 49, 4D)
After replacement of the particle filter, clear the fault DF308 Clogged particle filter if it is present or stored using
command RZ001 Fault memory. IMPORTANT
It is not possible to try an injection computer coming from the Parts Department because it will no longer be
possible to use it on another vehicle.
13B-33
MR-372-J84-13B050$351.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Fault summary table13B
Tool
faultDiagnostic tool titleAssociated
DTCLevel 1 fault warning
light illuminatedLevel 2 fault warning
light illuminatedOBD warning
light illuminated
DF195Camshaft/engine
speed sensor
consistency0016 - - -
DF202EGR valve 2413 1.DEF - 1.DEF
DF209EGR valve position
sensor circuit0409 - - CC.1/CO.0
DF238Heating element no. 3
relay circuit 1643 CO/CC.0/CC.1 - -
DF239Heating element no. 2
relay circuit 1642 CO/CC.0/CC.1 - -
DF240Heating element no. 1
relay circuit 1641 CO/CC.0/CC.1 - -
DF249Injector control 0200 - 1.DEF/2.DEF/3.DEF -
DF301Air inlet circuit 2263 1.DEF/2.DEF - -
DF308Clogged particle filter 242F - - -
DF311Failed regenerations
limit exceeded 2459 - - -
DF532Alternator charge
signal2502 - - -
DF582Pressure consistency 0069 1.DEF/2.DEF - 1.DEF/2.DEF
DF641Damper valve circuit 21011.DEF/2.DEF/3.DEF/
4.DEF--
DF647EGR valve position
regulation0488 5.DEF - -
DF648Computer 062F 1.DEF - -
DF652Turbine upstream
temperature sensor
circuit 0544CC.0/CO.1/1.DEF/
2.DEF--
DF770Flow regulator circuit 0001 1.DEF CO/CC.0/CC.1 -
DF771Flow regulation
adaptive0002 - - -
DF773Pressure regulator
circuit0090 1.DEF CO/CC.0/CC.1 -
DF885Rail pressure 0087 - - -
13B-34
MR-372-J84-13B050$351.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Fault summary table13B
Tool
faultDiagnostic tool titleAssociated
DTCLevel 1 fault warning
light illuminatedLevel 2 fault warning
light illuminatedOBD warning
light illuminated
DF886Presence of water in
the diesel fuel2269 - - -
DF887Brake/accelerator
pedal positions2299 - 1.DEF -
DF889Engine protection 2610 - - -
DF953Particle filter absent 2002 - - 1.DEF
DF991Particle filter injector
control circuit 1205 CO/CC.0/CC.1 - CO/CC.0/CC.1
DF999Particle filter
downstream temp.
sensor circuit1544CC.0/CO.1/ 1.DEF/
2.DEF/ 3.DEF--
DF1000Particle filter
upstream temp.
sensor circuit242ACC.0/CO.1/ 1.DEF/
2.DEF/ 3.DEF-CC.0/CO.1/
1.DEF/2.DEF/
3.DEF
DF1001Particle filter
upstream
temperature
regulation 242B 1.DEF/2.DEF - -
DF1002Static regeneration 2458 1.DEF - -
DF1003Particle filter
differential pressure
sensor circuit 2452 CO.0/CC.1/1.DEF -CO.0/CC.1/
1.DEF
DF1004Electric fuel pump
relay control circuit 2632 CO/CC.0/CC.1 - -
DF1005Heating element
control unit fault
finding 1 connection 1644 1.DEF - -
DF1007Catalytic converter 1
downstream
temperature sensor
circuit 2031CC.0/CO.1/ 1.DEF/
2.DEF/ 3.DEF--
DF1008Turbine upstream
temperature
regulation 2080 1.DEF - -
DF1009Catalytic converter 1
downstream
temperature
regulation 2084 1.DEF/2.DEF - -
DF1070Cold loop 0534 - - -
13B-86
MR-372-J84-13B050$429.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF308
CONTINUED
Carry out Te s t 11: Turbocharger control solenoid valve.
Carry out Test 12: Turbocharger.
Carry out Te s t 8 : Particle filter injector supply circuit check.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
Explain to the customer how the particle filter system works.
13B-106
MR-372-J84-13B050$468.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF991
PRESENT
OR
STOREDPARTICLE FILTER INJECTOR CONTROL CIRCUIT
CC.0 : Short circuit to earth
CC.1 : Short circuit to + 12 V
CO : Open circuit
NOTESConditions for applying the fault finding procedure to a stored fault:
– The fault is declared present after the engine is started or following a road test.
– After actuator command AC238 Particle filter injector.
If the fault is present:
CO or CC.1: Injector not actuated,
CC.0: Injector permanently actuated.
–The level 1 and OBD fault warning lights are lit on the instrument panel.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and Kangoo II Wiring
diagrams Technical Note.
Check the connection and condition of the exhaust injection solenoid valve connector, component code 1750.
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the connection and condition of the injection computer connector, component code 120 (see MR 392,
385, 364, 370 and 417, Mechanical, 13B, Diesel injection, Diesel injection computer: Removal - Refitting).
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Measure the resistance of the particle filter injector, component code 1750 between connections 3FB2 (or
3FB3 for Kangoo II) and 3AGR.
If the resistance is not:
5.2 Ω at - 40°C,
7.5 Ω at 20°C,
10.4Ω at 120°C.
Replace the injector.
With the ignition on, check for + 12 V after ignition on connection 3FB2 (or 3FB3 for Kangoo II) of the exhaust
injection solenoid valve, component code 1750.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the continuity, insulation and the absence of interference resistance on the following connections:
–3FB2 (or 3FB3 for Kangoo II) between components 1750 and 120 (or 1337 for Kangoo II),
–3AGR between components 1750 and 120.
If
the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF991 / SID304_V45_DF991 / SID301_V48_DF991 / SID304_V49_DF991 / SID304_V4D_DF991 / SID301_V4C_DF991
13B-111
MR-372-J84-13B050$468.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF1001
PRESENT
OR
STOREDPARTICLE FILTER UPSTREAM TEMPERATURE REGULATION
1. DEF: Signal outside lower limit
2. DEF: Signal outside upper limit
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault becomes present:
– after a road test with particle filter regeneration.
Special notes:
If the fault is present:
– particle filter regeneration is inhibited,
– the vehicle performance is reduced,
–the level 1 warning light is lit.
Deal first with faults DF1000 Particle filter upstream temperature sensor circuit.
IMPORTANT
This fault can result in a rapid and significant fouling of the particle filter.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and Kangoo II Wiring
diagrams Technical Note.
Check the condition of the fuel supply pipes between the particle filter injector and the electric fuel pump.
Check that the pipes are not trapped, blocked or pierced and there that are no leaks.
Check the condition of the fuel filter and ensure that it is not clogged.
Check that the particle filter injector is not jammed closed or clogged.
(See test 8 Particle filter injector supply circuit check).
Replace any faulty components.
Check the connections and condition of the particle filter upstream temperature sensor connectors,
component code 1287 (see MR 392, 385, 364, 370 and 417, Mechanical, 19B, Exhaust, Particle filter
temperature sensors: Removal - Refitting) and the injection computer connector, component code 120 (see
MR 392, 385, 364, 370 and 417, Mechanical, 13B, Diesel injection, Diesel injection computer:
Removal - Refitting).
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the connector(s); otherwise, replace the wiring.
With the ignition on, check the continuity, insulation and absence of interference resistance on the following
connections:
–3TD between components 1287 and 120,
–3XT between components 1287 and 120.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF1001 / SID304_V45_DF1001 / SID301_V48_DF1001 / SID304_V49_DF1001 / SID304_V4D_DF1001 / SID301_V4C_DF1001