13B-258
MR-372-J84-13B050$819.mif
V17
13B
DIESEL INJECTION
Fault finding – Interpretation of commands
SPECIAL COMMAND
SC001: Enter saved data.
SC003: Save computer data.
SC013: Enter VIN.
SC017: Particle filter regeneration (Only for vehicles equipped with a particle filter).
SC040: Speed limiter (Kangoo II only).
SC041: Modification of the commercial vehicle idle speed (Kangoo II only).
CLEARING
RZ001: Fault memory.
Enables the faults to be cleared from the computer memory.
RZ002: EGR adaptives.
Use this command at the time of replacement or when cleaning the EGR valve.
RZ004: Pressure regulation adaptives.
This mode initialises the variables related to the regulation function.
RZ005: Programming (except Kangoo II).
This command enables you to reinitialise all the computer data (engine adaptives, EGR, rail, etc.).
RZ019: Reinitialise programming.
This mode initialises all of the programming contained in EEPROM.
RZ030: Particle filter adaptives (Vdiag 45, 49 and 4D only).
This mode initialises the variables related to the particle filter function.
ACTUATION
AC003: Fuel pressure solenoid valve.
AC005 to AC008: Injectors for cylinders 1 to 4.
Running this lets you listen to the operation of the injector on the cylinder in question.
AC012: Damper valve (except Vdiag 4C).
Activating this lets you listen to the operation of the damper valve.
AC029: High-pressure circuit seal check.
Running this lets you check the high pressure circuit sealing after an operation has been carried out.
Run this command with the engine running and the engine coolant temperature above 60°C.
MR-372-J84-13B050$819.mif
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4CProgram No.: B1 and B2
13B-259
MR-372-J84-13B050$819.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of commands
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
AC037: Preheating relay.
Activating this lets you listen to the operation of the preheating relay and enables the warning light in the
instrument panel to be illuminated.
AC079: Static actuator test.
Activating this allows you to activate the injection system actuators (simultaneously runs commands
AC003, AC005 to AC008, AC012, AC037, AC213, and AC214).
Run this command with the engine stopped and the engine coolant temperature below 40°C.
AC099: Inhibition of electrical consumers.
AC100: Cancel inhibition of electrical consumers.
AC213: Fuel flow solenoid valve.
AC214: Turbocharger control solenoid valve.
Activating this allows you to listen to the operation of the turbocharger control solenoid valve.
AC233: Thermoplungers no. 1 and no. 2 (Vdiag 45, 49 and 4D only).
AC234: Thermoplunger no. 3 (Vdiag 45, 49 and 4D only).
AC235: Thermoplunger no. 4 (Vdiag 45, 49 and 4D only).
AC236: Coolant pump relay (only for vehicles equipped with a particle filter, except KANGOO II).
AC237: Fuel pump relay (only for vehicles equipped with a particle filter).
Activating this allows you to check the sealing on the 5
th particle filter injector circuit.
AC238: Particle filter injector (Only for vehicles equipped with a particle filter).
AC239: Particle filter temperature sensor fault finding (only for vehicles equipped with a particle filter).
Run this command with the engine stopped and the engine coolant temperature below 40°C.
AC260: Thermoplunger relay.
Activating this allows you to check the three thermoplunger relays.
13B-270
MR-372-J84-13B050$819.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of commands
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
*temp.: temperatureAC239
PARTICLE FILTER TEMPERATURE SENSOR FAULT FINDING
NOTESCarry out this command only under the following conditions:
– DF999 Particle filter downstream temperature sensor circuit,
– DF1000 Particle filter upstream temperature sensor circuit,
With the ignition on and engine switched off and the engine coolant temperature
below 40°C.
This command is used to check the operation of the particle filter temperature sensors.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
If one of the faults such as DF999 Particle filter downstream temperature sensor circuit or DF1000 Particle
filter upstream temperature sensor circuit is stored, check if it is in short circuit to the + 12 V or in open circuit
using this command.
Procedure:
– Run command AC239 Particle filter temperature sensor fault finding in the presence of the one of these
two faults DF999 Particle filter downstream temperature sensor circuit and/or DF1000 Particle filter
upstream temperature sensor circuit.
– If one or both of these faults becomes present, then the sensor(s) is in short circuit to + 12 V or in open
circuit.
Refer to the interpretation of faults DF999 Particle filter downstream temperature sensor circuit and DF1000
Particle filter upstream temperature sensor circuit.
– If they do not become present, clear the faults on the CLIP diagnostic tool.
SID304_V4D_AC239 / SID304_V45_AC239 / SID304_V49_AC239 / SID301_V4C_AC239
13B-275
MR-372-J84-13B050$897.mif
V17
DIESEL INJECTION
Fault finding – Fault Finding Chart
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
ALP 3 Starting difficult with cold engine
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check the grade of the engine oil and that the engine oil level is correct.
Perform fault finding on the charging circuit (see Technical Note 6014A, Checking the charging circuit).
Check the starter (see Technical Note 3632A, Starter fault finding).
Check the coolant temperature sensor, fuel sensor and air inlet sensor (refer to the interpretation of faults DF001
Coolant temperature sensor circuit, DF098 Fuel temperature sensor circuit and DF301 Air inlet circuit).
If the wiring is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Check the preheating system (refer to the interpretation of fault DF025 Preheating unit diagnostic line).
Check the low pressure fuel supply system by performing test 1 Low pressure supply check and test 2
Internal fuel transfer pump (ITP) check.
Check compression values.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_ALP3 / SID304_V45_ALP3 / SID301_V48_ALP3 / SID304_V49_ALP3 / SID304_V4D_ALP3 / SID301_V4C_ALP3
13B-289
MR-372-J84-13B050$897.mif
V17
DIESEL INJECTION
Fault finding – Fault Finding Chart
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
ALP 16 Engine overheating
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check the cooling system (refer to MR 385 392 364 370 or 417, Mechanical, 19A, Cooling).
Check the injection computer: that the connections and wiring are in good condition, that earths and feeds are
present.
If the wiring is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Check the coolant temperature sensor (refer to the interpretation of faults DF001 Coolant temperature sensor
circuit).
Check the condition and connection of the relay/fuse box.
If the wiring is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Check that the fan assemblies operate correctly (refer to MR 385 392 364, 370 or 417, Mechanical, 19A,
Cooling).
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_ALP16 / SID304_V45_ALP16 / SID301_V48_ALP16 / SID304_V49_ALP16 / SID304_V4D_ALP16 / SID301_V4C_ALP16
13B-291
MR-372-J84-13B050$897.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP 18 Engine noises
NOTESThis ALP concerns the following customer complaints:
– Air noise, whistling, whining.
– Humming, purring, juddering, rubbing, groaning.
– Chattering, crackling, grating, clicking.
– Knocking, banging, creaking, lapping.
– Growling, beating.
Check that the fuel tank is correctly filled and that the fuel is correct by running Test 13 Diesel fuel conformity
check.
Check the levels of engine oil and coolant.
Is the compression in order?
YES
Check the condition of the heater plugs.
Carry out Te s t 1 0: Air Chain at the level of the turbocharger.
Carry out Te s t 11: Turbocharger control solenoid valve.
Carry out Test 12: Turbocharger.
Check the low pressure circuit: run Test 1: Low pressure fuel supply system check.
NO Carry out the necessary repairs.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_ALP18 / SID304_V45_ALP18 / SID301_V48_ALP18 / SID304_V49_ALP18 / SID304_V4D_ALP18 / SID301_V4C_ALP18
A
13B-296
MR-372-J84-13B050$897.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP 20 Exhaust fumes
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Is the vehicle equipped with a particle filter?
(Vdiag 45, 49 and 4D only)
NO
Check the engine oil grade and level.
Check the presence and conformity of the fuel, by running Test 13 Diesel fuel conformity check, and its circuit
(see MR 385, 392, 364, 370 or 417, Mechanical, 13A, Fuel supply).
Check the cooling system (see MR 385 392 364, 370 or 417 Mechanics, 19A, Cooling, Engine cooling system:
Specifications).
Check the fuel temperature sensor (refer to the interpretation of Fuel temperature sensor circuit faults DF098).
Check the coolant temperature sensor (refer to the interpretation of faults DF001 Coolant temperature sensor
circuit).
Check the air inlet circuit (refer to the interpretation of fault DF301 Air inlet circuit).
Check that the damper valve operates correctly (refer to the interpretation of fault DF641 Damper valve circuit).
Check the air flowmeter (refer to the interpretation of faults DF039 Inlet air temperature sensor circuit, DF129 Air
flow requested and DF056 Air flow sensor circuit).
Check the turbocharging pressure (consult the interpretation of fault DF004 Turbocharging pressure sensor circuit).
Check the preheating system (refer to the interpretation of fault DF025 Preheating unit diagnostic line).
Check the injection computer: that the connections and wiring are in good condition, that earths and feeds are present.
If the wiring is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring:
Precautions for repair), repair the wiring, otherwise replace it.
YES
Deal with the following faults first: DF238
Thermoplunger no. 3 relay circuit, DF239
Thermoplunger no. 2 relay circuit, DF240
Thermoplunger no. 1 relay circuit and DF1005
Thermoplunger control unit fault finding 1
connection. Check the particle filter injector supply
circuit, by running Test 8 Checking the particle filter
injector supply circuit.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_ALP20 / SID304_V45_ALP20 / SID301_V48_ALP20 / SID304_V49_ALP20 / SID304_V4D_ALP20 / SID301_V4C_ALP20
A
13B-307
MR-372-J84-13B050$936.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Tests13B
TEST 4
CONTINUED 2
Engine starts.
Check that the oil level is correct and that the
engine coolant temperature is greater than 60°C.
Engine running at idle speed.
– Run command AC029 High pressure circuit
sealing test.
The engine will perform 4acceleration cycles
– Refer to parameters PR008 Rail pressure
setpoint and PR038 Rail pressure.
–Does PR038 Rail pressure follow PR008 Rail
pressure setpoint at +
50 bar during the
phase of the 4 acceleration cycles?
Note:
If the rail pressure does not reach the setpoint
there is an injector leak that is too great or the
pressure signal is incorrect.
NO
Test 5
YES
High-pressure
pump and fuel flow
solenoid valve OK.
The engine does not start.
Check that the oil level is correct.
– With the starter activated (3 seconds) consult
parameters PR008 Rail reference pressure
and PR038 Rail pressure.
–Does PR038 Rail pressure follow PR008 Rail
pressure setpoint when the starter is run?
NO
Test 6
YES
Contact the
Techline.
Note:
If the rail reference pressure is not achieved
during starting, there is an injector leak that is
too great or the pressure signal is incorrect.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
B