13B-375
AFTER REPAIRRepeat the conformity check in the interpretation of statuses and parameters
V9 MR-372-J84-13B450$170.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC039HIGH SPEED FAN ASSEMBLY
NOTESThere must be no present or stored faults:
Perform this fault finding after an engine cooling fault.
Refer to the Wiring Diagram Technical Notes for the vehicle to locate the fuses and
relays concerned.
Ignition on and engine stopped.
Use Wiring Diagram Technical Note, Mégane II ph2, Scénic II ph2.
If, when running command AC039, the high-speed fan assembly relay is not activated:
Check the high-speed fan assembly relay mounting and the connections of the engine management computer.
Check the fan assembly connections.
Repair if necessary.
If the fault is still present, check that the relay is actuated by the engine management computer as follows:
Disconnect the high speed fan assembly relay 335, fit a 50 to 100 Ω resistor on its mounting in place of the coil,
and connect a voltmeter as follows:
- positive terminal to +12 V battery,
- negative terminal to connection 3JP of component 335.
Run command AC039.
If the voltmeter shows the battery voltage (4 ON-OFF cycles of 10 seconds), replace the relay.
Disconnect the high speed fan assembly relay 337, fit a 50 to 100 Ω resistor on its mounting in place of the coil,
and connect a voltmeter as follows:
- positive terminal to +12 V battery,
- negative terminal to connection 3JP of component 337.
Run command AC039.
If the voltmeter shows the battery voltage (4 ON-OFF cycles of 10 seconds), replace the relay.
If the high-speed fan assembly relays are fed using command AC153, but there is still a fan activation fault, check
using the wiring diagram:
The conformity of the fan assembly FM15 maxi-fuse.
EDC16C36_V44_AC039/EDC16C36_V4C_AC039/EDC16C36_V48_AC039/EDC16C36_V50_AC039/EDC16C36_V54_AC039/
EDC16C36_V58_AC039EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-377
AFTER REPAIRRepeat the conformity check in the interpretation of statuses and parameters
V9 MR-372-J84-13B450$170.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC103EGR BY-PASS
NOTESCarry out this fault finding procedure when the interpretation of fault DF304 EGR
bypass circuit has not been resolved.
Ignition on and engine stopped.
Use Wiring Diagram Technical Note, Mégane II ph2, Scénic II ph2.
Measure the resistance of the EGR bypass solenoid valve between the following connections:
– Connection code 3TP,
– Connection code 3FB,
of component 1301.
43 Ω to 49 Ω at +25°C.
32 Ω to 37 Ω at -40°C
If the resistance is not correct, replace the EGR by-pass solenoid valve.
Check the continuity, insulation and absence of interference resistance on the following connections:
– Connection code 3TP between components 1301 and 120.
– Connection code 3FB between components 1301 and 983.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the wiring, otherwise replace it.
If you notice no valve movement when running command AC103, ensure that the computer output stage is
functioning:
Vehicle under + after ignition feed, clear the faults displayed by the diagnostic tool.
With the voltmeter in the direct current position:
With the EGR BY-PASS solenoid valve connected, connect the voltmeter earth lead to connection3TP of
component1301 and the positive lead to connection3FB.
Run command AC103, the voltmeter should display four successive readings which are approximately equal to
the 12 V battery voltage.
If the voltmeter indicates no control or a continuous voltage, contact the Techline.
If activation has run correctly, check the control vacuum:
– Disconnect the solenoid valve inlet hose and connect it to a pressure gauge.
– Start the engine and run it at a stable idle speed.
– If the vacuum pressure does not reach 800 mbar ± 100: check the vacuum pressure circuit from the vacuum
pump.
Repair if necessary.
EDC16C36_V44_AC103/EDC16C36_V4C_AC103/EDC16C36_V48_AC103/EDC16C36_V50_AC103/EDC16C36_V54_AC103/
EDC16C36_V58_AC103EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-378
AFTER REPAIRRepeat the conformity check in the interpretation of statuses and parameters
V9 MR-372-J84-13B450$170.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
VP036INHIBIT FUEL SUPPLY
NOTESThis command enables you to disable the supply to the injectors.
This command is carried out with the engine switched off, and ignition on.
This command allows the injectors to be locked, so that starting is not possible.
Command VP036 allows the engine compressions to be checked in complete safety without disconnecting the
injector connectors or the TDC sensor.
Procedure to follow: (cylinder no. 1 is located on the flywheel end).
– Remove all the heater plugs, connect the compression gauge.
– Position the gear lever in neutral (manual gearbox) or on position P (automatic gearbox).
– Depress the brake pedal and maintain this position.
– Activate command VP036.
– Try to start the vehicle.
– Check the engine compressions.
Start the procedure again on another cylinder.
WARNING
Keep the brake pedal depressed for the length of the test.
Re-establish control of the injectors using command VP037 Stop fuel supply inhibition.
EDC16C36_V44_VP036/EDC16C36_V4C_VP036/EDC16C36_V48_VP036/EDC16C36_V50_VP036/EDC16C36_V54_VP036/
EDC16C36_V58_VP036EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-379
AFTER REPAIRRepeat the conformity check in the interpretation of statuses and parameters
V9 MR-372-J84-13B450$170.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
VP037CANCEL FUEL SUPPLY INHIBITION
NOTESThis command restores the fuel supply to the injectors.
This command is carried out with the engine switched off, and ignition on.
The command allows the supply to the injectors to be re-established, following an engine compression test.
Run command VP037, and try to start the vehicle.
If the vehicle does not start, start the procedure again.
EDC16C36_V44_VP037/EDC16C36_V4C_VP037/EDC16C36_V48_VP037/EDC16C36_V50_VP037/EDC16C36_V54_VP037/
EDC16C36_V58_VP037EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-381
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
13B
ALP1 No dialogue with engine management computer
STEP 1
Check the conformity of the vehicle type and the domain selected on the tool.
Check that the tool is not faulty by trying to establish dialogue with a computer on another vehicle.
Check the supply to the diagnostic socket:
+ Before ignition.
+ After ignition.
Earth.
Check (according to wiring diagram and equipment):
– The conformity of the after ignition fuse.
– The conformity of the injection relay mounting.
The conformity of the injection relay:
65 Ω ± 5 between the following connections:
– Connection code BP37 of component 983.
– Connection code 3AA of component 983.
infinite resistance between connections (open contact):
– Connection code BP37 of component 983.
– Connection code 3FB of component 983.
resistance < 0.2 Ω between the following connections (contact closed):
– Connection code BP37 of component 983.
– Connection code3FB of component983.
Disconnect the engine management computer and check that there are no conducting parts on the computer
studs. If this reveals any kind of impurity, rectify it and try to establish dialogue.
If the fault is still present, place the bornier Elé. 1681 on the engine harness:
Check for continuity and absence of interference resistance on the following multiplex connections:
– Connection code 133B between components 120 and 225.
– Connection code 133C between components 120 and 225.
Check for + 12 V on connections 3FB and AP29 of component 120.
Check for earth on connections NT of component 120.
A
EDC16C36_V44_ALP01/EDC16C36_V4C_ALP01/EDC16C36_V48_ALP01/EDC16C36_V50_ALP01/EDC16C36_V54_ALP01/
EDC16C36_V58_ALP01
DIESEL INJECTION
Fault finding – Fault Finding Chart
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-423V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
2. Check the injector return flow balance:
TEST10
CONTINUED 7
Does the engine start?–Fit Mot. 1760 as shown in the tool fitting procedure.
– Start the vehicle or do a starting sequence of 15 s (with ignition
key).
– Measure the length travelled by the diesel fuel in the pipes of the
Mot. 1760.
– Replace the injector if the length travelled by the fuel is more than
10 cm compared with the average of the other three injectors.
– The injector return pipes must be fitted to the injectors.
– Start the engine.
– Display the sub-function Fuel circuit in the CLIP diagnostic tool.
– Raise the temperature of the engine.
– Read the diesel fuel temperature with the PR063 Fuel temperature until the diesel fuel temperature is greater
than 50°C
– Switch off the engine.
–Fit Mot. 1760 as shown in the installation procedure (see step 1).
– Check the value of the PR038 Rail pressure.
– Ask another Cotech to monitor the rise in fuel in the cans during engine turnover, as one of the cans will fill up
quickly if one of the injectors is leaking.
– Start the engine.
– Accelerate the engine until the pressure in the rail is 550 bar:
– if the engine speed is less than 3,000 rpm, maintain this pressure.
– if the engine speed is more than 3,000 rpm, reduce the engine speed until the rail pressure is 500 bar
and maintain this pressure.
– Maintain these conditions for 1min.
– Release the accelerator pedal and maintain the idle speed for 10 seconds.
– Switch off the engine.
– Measure the quantity of fuel contained in each measuring cylinder.
– Replace the injector if the quantity of fuel is more than 50 ml.
– Remove Mot. 1760 as shown in the tool removal procedure (see step 3).
NO
YES
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-429V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST12 Manual clearing of weight of soot
Note: In certain cases, this procedure is to be carried out only after replacement of the particle filter or after an
After-sales regeneration of the particle filter.
– Start the engine.
– Raise the engine coolant temperature.
– Read the coolant temperature with the PR064 Coolant temperature until a value greater than 65ºC is obtained.
– Accelerate the engine to 4000 rpm and maintain this speed for 5 minutes.
–After 5 minutes, release the accelerator and stop the engine.
– Switch on the ignition.
– Run command SC036 Reinitialise programming and select After particle filter replacement or After particle
filter regeneration (as appropriate).
– Switch off the ignition and wait for the diagnostic tool message (maximum time 8 minutes): Communication
lost with computer: EDC16C36, check the tool connection and computer power supply.
– Then switch on the ignition again and clear the present or stored faults from the computer memory (operation
to be carried out within 3 minutes of switching on the ignition).
EDC16C36_V44_TEST12/EDC16C36_V4C_TEST12/EDC16C36_V48_TEST12/EDC16C36_V50_TEST12/EDC16C36_V54_TEST12/
EDC16C36_V58_TEST12EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.