13B-11V9 MR-372-J84-13B450$030.mif
DIESEL INJECTION
Fault finding – List and location of components13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Refrigerant pressure sensor:
This sensor is located on the coolant circuit.
Engine coolant temperature sensor:
This sensor is located on the cylinder head near the engine water chamber.
Air temperature sensor:
The air temperature sensor is located at the air circuit inlet, integrated into the air flowmeter.
Turbocharging pressure sensor solenoid valve:
This solenoid valve is located on the turbocharger.
Catalytic converter:
The catalytic converter is located downstream of the turbocharger.
Fuel temperature sensor:
This sensor is located near the injection pump and injector return.
Cruise control/speed limiter on/off switch:
This switch is located in the passenger compartment to the left of the steering wheel near the lighting dimmer.
Fan unit relay:
The relay is located on the cooling radiator.
Accelerator potentiometer:
The potentiometer is located on the accelerator pedal.
Clutch pedal switch:
The switch is located on the clutch pedal.
Heater plugs:
The heater plugs are located on the cylinder head.
The richness ratio sensor:
The richness ratio sensor is mounted in the turbo outlet.
The turbocharger cooling pump:
This pump is located next to the turbocharger.
Particle filter downstream temperature sensor:
The sensor is located after the particle filter (only on certain F9Q816 engines in Vdiag 48).
Particle filter upstream temperature sensor:
The sensor is located before the particle filter (only on engine type F9Q816).
Particle filter differential pressure sensor:
The sensor is located on the particle filter (only on engine type F9Q816).
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DIESEL INJECTION
Fault finding – Role of components13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Clutch pedal switch:
The clutch pedal switch informs the computer of the pedal status.
Heater plugs:
The heater plugs preheat the combustion chamber so that the mixture detonation takes place under the best
conditions and thus start the engine.
Injector rail:
The injector rail receives and redistributes the fuel under high pressure to the injectors.
The richness ratio sensor:
The function of the proportional mixture sensor is to reset the injection system drift.
The turbocharger cooling pump:
This pump circulates the coolant to reduce the temperature of the turbocharger.
Particle filter downstream temperature sensor:
This sensor informs the computer of the temperature of the exhaust gases at the particle filter outlet (only on certain
engine types F9Q816 in Vdiag 48).
Particle filter upstream temperature sensor:
This sensor informs the computer of the temperature of the exhaust gases at the particle filter inlet (only engine
typeF9Q816).
Particle filter differential pressure sensor:
A differential pressure sensor monitors the status of the particle filter (particle weight) and triggers regeneration.
Role: To calculate the difference in pressure between the particle filter inlet and outlet (only engine type F9Q816).
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DIESEL INJECTION
Fault finding – Features13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Orange pre-postheating warning light
This warning light is used as an in-operation indicator lamp:
– Continuously lit under + after ignition feed: indicates preheating of the heater plugs.
It goes out when preheating is complete and the engine is able to start.
Orange "SERVICE" non-critical fault warning light (level 1)
This warning light is used to indicate a fault in the system:
– Continuously lit with the CHECK INJECTION message:
Indicates a level 1 fault (involving operation of the injection system in defect mode).
The driver should have the repairs carried out as soon as possible.
Temperature/red emergency STOP (level 2) warning light
This indicator light is used both as an in-operation indicator light and as a system fault warning light.
– Intermittently lit with the ENGINE OVERHEATING message:
Indicates that the coolant temperature is too high (the driver is free to stop the vehicle or not).
– Continuously lit with the INJECTION FAULT: STOP THE ENGINE message and an audible beep indicates a level
2 fault.
In that case, the vehicle must be stopped immediately (when traffic conditions allow).
The driver should carry out repairs as soon as possible.
European On Board Diagnostic excess pollution ORANGE warning light
Engine symbol with the CHECK EMISSION CONTROL message.
This warning light comes on if the system has one or more OBD faults.
This warning light is used to alert the driver to injection faults that could lead to excessive pollution, or if the EOBD
system (European On Board Diagnostic) has been deactivated.
The injection computer requests illumination of the OBD warning light for a present fault only after three successive
driving cycles.
The driver should have the repairs carried out as soon as possible.
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DIESEL INJECTION
Fault finding – Fault summary table13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
* regener: regenerationFaultDTC code in
hexadecimalLevel 1 fault
warning light
(orange
SERVICE
warning light)Level 2 fault
warning light
(red STOP
warning light)No fault
warning
light litOBD
warning
light lit
DF890 Movement during
particle filter regener.* 297 - - X -
DF891 Group 1 injectors feed 2146 - 1.DEF/2.DEF - -
DF892 Group 2 injectors feed 2149 - 1.DEF/2.DEF - -
DF899 Regeneration
temperature threshold limit
exceeded 3031 1.DEF
DF953 Particle filter absent 2002 - - X
DF967 Richness ratio sensor
circuit130 - -CC.0/CC.1/
CO/1.DEF/
2.DEF/
3.DEF-
DF970 Richness ratio sensor
heater circuit135 - -CC.0/CC.1/
CO/1.DEF/
2.DEF/
3.DEF-
DF980 Richness ratio sensor
function2A00 - -1.DEF/
2.DEF/
3.DEF-
DF1020 Engine oil dilution 253F 1.DEF - - -
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DIESEL INJECTION
Fault finding – Interpretation of faults13B
DF025
PRESENT
OR
STOREDPRE-POSTHEATING UNIT DIAGNOSTIC LINE
1.DEF: Faulty heater plug(s) or open circuit on the preheating unit return line to the
computer
NOTESPriorities when dealing with a number of faults:
Deal with fault DF017 Preheating control circuit first, if it is present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after:
– when the ignition is switched on, during the preheating phase,
– engine running in postheating phase,
– controlling the heater plugs using command AC037 Preheating relay.
Special notes:
If the fault is present:
Use bornier Elé. 1681 for all operations on the connectors of the engine management
computer.
–The European On Board Diagnostic injection warning light is lit.
– Difficult to start the engine.
– Refer to the Wiring Diagram Technical Notes for the vehicle to locate the fuses and
relays concerned.
IMPORTANT
Please observe the cleanliness guidelines and safety advice.
Use Wiring Diagram Technical Note, Mégane II ph2, Scénic II ph2.
EDC16C36_V44_DF025/EDC16C36_V4C_DF025/EDC16C36_V48_DF025/EDC16C36_V50_DF025/EDC16C36_V54_DF025/
EDC16C36_V58_DF025
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check using the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
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DIESEL INJECTION
Fault finding – Interpretation of faults13B
DF025
CONTINUED
Check the condition of the preheating unit connector (see Wiring Diagram Technical Note, Mégane II ph2,
Scénic II ph2, component code 257).
Check the connections on all the heater plugs.
Check the condition of the engine management computer connector (see Wiring Diagram Technical Note,
Mégane II ph2, Scénic II ph2, component code 120).
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the resistance of the heater plugs:
Replace any plug whose resistance is not greater than 2Ω at + 20°C.
Check the continuity of the following connections:
– Connection code 37Z between components 257 and 680.
– Connection code 37AA between components 257 and 681.
– Connection code 37AB between components 257 and 682.
– Connection code 37AC between components 257 and 683.
Check for + 12 V battery feed on the preheating unit connector (supplied by fuse FM12 70A located in the engine
relay and fuse box).
– Connection code 3FY of component 257.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the wiring, otherwise replace it.
– Check the engine earthing.
– Interpret command AC037 Preheating relay.
Check the condition of the engine management computer connector (see Wiring Diagram Technical Note,
Mégane II ph2, Scénic II ph2, component code 120).
If the connector(s) is/are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the continuity, insulation and absence of interference resistance on the following connections:
– Connection code 3FY between components 120 and 257.
– Connection code 3FF between components 120 and 257.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair
), repair the wiring, otherwise replace it.
If the fault is still present, replace the pre-postheating unit.
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check using the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
13B-74V9 MR-372-J84-13B450$101.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DF032
PRESENT
OR
STOREDTHERMOPLUNGER 1 RELAY CONTROL CIRCUIT
CC.1: Short circuit to + 12 V
1.DEF: Internal electronic fault
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after:
– the ignition is switched on,
– with the engine running,
– actuator command AC063 Thermoplunger no. 1 relay.
Special notes:
Use bornier Elé. 1681 for all operations on the connectors of the engine management
computer.
Use the Wiring Diagram Technical Note, Mégane II ph2, Scénic II ph2.
CC.1
NOTESNone.
1.DEFSpecial note:
This fault appears when the computer control section has
overheated.
Check the conformity of fuses F2 (70A) and F3 (70A) on component 777, replace if necessary.
Check the connections on the additional heater interface unit.
check the engine management computer connections.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the wiring, otherwise replace it.
Check for + 12 V after ignition feed on connections BP27 and BP35 of component 1550.
If there is no + 12 V, refer to the interpretation of fault DF151 Main relay circuit.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
EDC16C36_V48_DF032/EDC16C36_V58_DF032
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check using the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 48, 58
13B-75V9 MR-372-J84-13B450$101.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DF032
CONTINUED
Check the supply to thermoplunger 1:
– Disconnect the connector of component 898.
– Connect a test light between connection 3JB of component 898 and a chassis earth.
– Run command AC063 Thermoplunger no. 1 relay.
If the test light comes on correctly, measure the thermoplunger resistance between the connection 3JA of
component 898 and a chassis earth.
If the resistance is greater than 2Ω, replace thermoplunger 1.
If the test light does not come on, check the continuity and insulation of the following connection:
– Connection code 3JB between components 1550 and 898.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the earthing on the additional heater interface unit:
– Disconnect the connector of component 1550.
– Connect a test light between connections 3JA and BP27 of component 1550.
– Run command AC063 Thermoplunger no. 1 relay.
If the test light comes on correctly, replace the additional heater interface unit.
If the test light does not come on, check the continuity and insulation from + 12 V of the following connection:
– Connection code 3JA between components 120 and 1550.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check using the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 48, 58