13B-291
MR-372-J84-13B200$720.mif
V13
13B
DIESEL INJECTION
Fault finding – Command summary table
Tool command Diagnostic tool title
SC001Write saved data
SC002Enter injector codes
SC003Save computer data
SC017Particle filter regeneration
SC036Reinitialise programming
CF030Thermoplungers
RZ005Programming
RZ007Fault memory
RZ034Computer memory
LC009Air conditioning
LC056Thermoplungers
LC065Water in diesel fuel sensor
LC120Cruise control
LC121Speed limiter
VP010Enter VIN
AC001Preheating unit
AC004Turbocharging solenoid valve
AC011Rail pressure regulator
AC012Damper valve
AC031Thermoplunger no. 3 relay (Vdiag 58 only)
AC038Low-speed fan assembly relay (Vdiag 18, 1C, 20 only)
AC039High-speed fan assembly relay (Vdiag 18, 1C, 20 only)
AC063Thermoplunger no. 1 relay (Vdiag 58 only)
AC064Thermoplunger no. 2 relay (Vdiag 58 only)
AC195Electric coolant pump
MR-372-J84-13B200$720.mif
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B-305
MR-372-J84-13B200$756.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of commands
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
*ocr: opening cyclic ratioAC011
RAIL PRESSURE REGULATOR
NOTESthis command is used to check:
– the operation of the pressure regulator,
– and the high pressure injection circuit.
Step 1:
Measure the resistance of the pressure regulator between connections 3HI and 3FB.
- Replace the regulator if its resistance is not 2.5 Ω < X < 3.5 Ω at 20°C.
Check the continuity and absence of interference resistance of the following connections:
– connection code 3HI,
– connection code 3FB.
Between components 120 and 11 0 5.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If, when running command AC011, you can hear a slight whistling noise and a clicking noise from the pressure
regulator, go to step 2. Otherwise, check that the computer output stage is functioning correctly:
→Using a voltmeter:
With the solenoid valve connected, connect the voltmeter earth lead to connection 3HI of component 1105 and
the positive lead to connection 3FB (Laguna II and Mégane II) or 3FB1 (Scénic II). Clear any fuel pressure
solenoid valve faults, then run command AC011:
The voltmeter should display two successive voltages: ~2.5V for an OCR* of 20%, then ~8.75V for an OCR* of
70% (ten cycles)
→Or using an oscilloscope (range 5 V/division and time base 1 ms/division):
With the solenoid valve connected, connect the oscilloscope earth to the battery earth and the positive test pin to
connection 3HI of component 11 05; clear any fuel pressure solenoid valve faults then run command AC011:
The oscilloscope should display a square wave signal of 12.5 V in amplitude at a frequency of 185 Hz (with an
OCR* passing successively from 20 to 70%).
if the measurement is correct, replace the regulator.
If the measurement is not correct, contact the Techline.
EDC16_V50_AC011/EDC16_V58_AC011/EDC16_V5C_AC011/EDC16_V18_AC011/EDC16_V1C_AC011/EDC16_V20_AC011
13B-317
MR-372-J84-13B200$792.mif
V13
13B
DIESEL INJECTION
Fault finding – Customer complaints
NOTESbefore dealing with this customer complaint, check that there are no faults, and check
the conformity (or otherwise) of the parameters and statuses using the diagnostic
tool.
if the customer complaint is not eliminated, then proceed according to the
corresponding fault finding chart.
no dialogue with engine management computer ALP 1
starting difficult or impossibleALP 2
injection noiseALP 3
poor performanceALP 4
irregular engine operationALP 5
external leaks from the fuel circuit ALP 6
rough idleALP 7
oil leaks from the turbochargerALP 8
particle filter warning light comes on too frequently ALP 9
noise from the turbochargerALP 10
smoke from the exhaustALP 11
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
MR-372-J84-13B200$792.mif
13B-319
MR-372-J84-13B200$828.mif
V13
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5CDIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP 2 Starting difficult (or impossible)
NOTESBefore dealing with this customer complaint, check that there are no faults, and
the conformity (or otherwise) of the parameters and statuses using the
diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
Is it difficult or impossible to start the engine?
PART A:
Check the engine earths.
Ensure that the engine speed reaches 250 rpm with the starter motor, as displayed on the parameter screen (PR055
Engine speed).
If the engine speed is less than 250 rpm, refer to Technical Note 6014A, Checking the charging circuit.
If the engine speed shown on CLIP is zero and the engine is running, check the resistance of the engine speed
sensor between connections 3BG and 3BL of component 149:
Replace the sensor if its resistance is not 510 Ω < X < 850 Ω at 20°C
Check the continuity of the following connections:
– connection codes 3BG and 3BL between components 120 and 149.
Check the conformity of the engine earths (oxidation, tightness, etc.).
Check the mounting, the gap (if necessary refer to the information in the workshop repair manual for the vehicle) and
the condition of the sensor (overheating).
Replace if necessary.
Check the synchronisation of the camshaft sensors and the engine speed sensors with the display of ET238
Synchronisation.
If synchronisation is not active, refer to the checks described in DF195 Camshaft/engine speed consistency.
check the fuel circuit sealing.
If the fault is still present, see DF053 Rail pressure regulation function 2.DEF, step 4.
Check that the heater plugs are actuated using the AC001 Preheating unit command.
Check the sealing and condition of the inlet circuit: run Test 4 Turbocharged air inlet circuit check and follow the
associated fault finding procedure.
Check that there are no foreign bodies on the flowmeter grille: run Test 5 Air flowmeter and follow the associated
fault finding procedure.
Check the position of the exhaust gas recirculation valve.
Check that the exhaust is not blocked: run Test 1 Exhaust pipe check and follow the associated fault finding
procedure.
Check the consistency of the signal from the engine coolant temperature sensor.
Check the operation of the pressure regulator (see AC011 Rail pressure regulator).
Check the operation of the injectors (excessive return leak, clogging, seizing): run Test 9 Poor injector operation.
Check the engine timing (and the position of the high pressure pump sprocket).
Check the balance of the compressions, according to the power consumption during the starting phase
(Compression test menu on the CLIP Technic tool or using a compression gauge)
after the operation, clear the faults caused by disconnecting the regulator and the heater plugs.
End of part AImpossible
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V50_ALP2/EDC16_V58_ALP2/EDC16_V5C_ALP2/EDC16_V18_ALP2/EDC16_V1C_ALP2/EDC16_V20_ALP2
13B-320
MR-372-J84-13B200$828.mif
V13
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5CDIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP 2
CONTINUED 1
Is there diesel in the tank?
YES NO
Does the starter motor work properly?
(Check that the engine speed reaches >~250rpm with the
starter motor in operation, PR055 Engine speed).
YES NO
Using the diagnostic tool, check the conformity of
the immobiliser: ET003 Immobiliser must be
INACTIVE.
ET003 not correct
or immobiliser
warning light
permanently
illuminatedET003 correct
(immobiliser
code warning
light off)
Consult the fault finding procedure
for the immobiliser.Continue the fault finding procedure with Part A of
this fault finding chart.
Fill the tank with diesel fuel.
Bleed the low and high pressure diesel
circuit.
Run fault finding on the starter (see Technical Note
6014A, Checking the charging circuit).
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
13B-321
MR-372-J84-13B200$828.mif
V13
DIESEL INJECTION
Fault finding – Fault Finding Chart
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
ALP 3 Injection noise
NOTESBefore dealing with this customer complaint, check that there are no faults, and
the conformity (or otherwise) of the parameters and statuses using the
diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
If the injection noise occurs after starting from cold:
Check the low pressure diesel circuit priming.
Check the fuel heater supply.
Check the operation of the preheating system.
Check that fuel and engine temperatures are consistent.
If the injection noise occurs at idle speed:
Check the condition of the injector connector and pressure regulator terminals.
Check the conformity of the air flow signal, refer to the interpretation of PR132 Air flow or run Test 4
Turbocharged air inlet circuit check.
If the complaint is still present, perform fault finding on the injectors: run Test 9 Poor injector operation.
does the injection noise occur at all engine speeds?
Run fault finding on the injectors: run Test 9 Poor injector operation.
Check the condition of the injector connector and pressure regulator terminals.
Check the conformity of the fuel used by running Test 11 Diesel fuel conformity check.
If the diesel fuel is not correct: Replace the diesel fuel.
Change the diesel filter.
Bleed the low and high pressure diesel circuit.
Check the conformity of the air flow signal, use the interpretation of PR132 Air flow.
If the customer complaint is still present:
Run command AC011 Rail pressure regulator,
check the following parameters:
– the conformity of the fuel pressure between PR008 Rail pressure setpoint and PR038 Rail pressure,
– the conformity of the pump fuel flow between PR157 Fuel flow setpoint and PR017 Fuel flow. If the fault is
still present, contact the techline.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V50_ALP3/EDC16_V58_ALP3/EDC16_V5C_ALP3/EDC16_V18_ALP3/EDC16_V1C_ALP3/EDC16_V20_ALP3
13B-322
MR-372-J84-13B200$828.mif
V13
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5CDIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP 4 Poor performance
NOTESBefore dealing with this customer complaint, check that there are no faults, and
the conformity (or otherwise) of the parameters and statuses using the
diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
IMPORTANT
In the event of the engine overheating above 119°C, the computer deliberately limits the fuel flow (warning light is
illuminated when temperature exceeds 115 ° C).
Please observe the cleanliness guidelines and safety advice.
is the engine running on all
cylinders?
NO
Check:
– Check the conformity of the fuel used by running Test 11 Diesel fuel conformity check.
If the diesel fuel is not correct:Replace the diesel fuel.
Change the diesel filter.
Bleed the low and high pressure diesel circuit.
– The conformity of the assembly of the injectors (presence and conformity of the sealing washer).
Checking procedure:
– Take a straightedge approximately 40 cm long and place it on the 4 injectors. The straightedge should rest on
the 4 injectors.
– If 1 injector protrudes, remove the injector and check that the washer is correct.
– If one injector does not touch the straightedge (clearance of more than 1 mm), remove the injector and check
for the presence of the washer.
– Clean the injector well and the injector, refit the injector with its correct sealing washer.
– The sealing and condition of the inlet circuit, run Test 4 Turbocharged air inlet circuit check.
– The condition of the air flowmeter, run Test 5 Air flowmeter.
Check the turbocharger:
–Run Test 2 Air line at the turbocharger.
–Run Test 6 Turbocharger control solenoid valve check.
–Run Test 7 Turbocharger.
check that the turbocharging pressure follows the increase in engine speed and that the loop difference with the
turbocharging pressure is low.
Otherwise, replace the turbocharger.
YES
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16_V50_ALP4/EDC16_V58_ALP4/EDC16_V5C_ALP4/EDC16_V18_ALP4/EDC16_V1C_ALP4/EDC16_V20_ALP4
13B-323
MR-372-J84-13B200$828.mif
V13
DIESEL INJECTION
Fault finding – Fault Finding Chart
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
ALP 4
CONTINUED
Check the injector operation: run test 9.
If the fault is still present
Check the conformity of the accelerator pedal position sensor, the brake pedal sensor, the atmospheric pressure
sensor, the exhaust gas recirculation valve and the damper valve.
Check the consistency of the signal: of the air flowmeter, of the engine coolant temperature sensor, of the fuel
temperature sensor and of the engine speed.
Check the connections, continuity and absence of interference resistance on the air flow sensor (run DF056 Air
flow sensor circuit, 2.DEF), the engine coolant temperature sensor (run DF001 Coolant circuit, 1.DEF), and
the engine speed (run DF195 Engine speed / camshaft sensor consistency, 2.DEF).
Check:
– That the diesel filter is not clogged (for the test, see DF053 Rail pressure regulation function 2.def).
– That there are no leaks on the high and low pressure diesel circuits, run Test 4 Turbocharged air inlet circuit
check.
– That the oil vapour rebreathing system is connected.
– The flow regulator (jammed / seized), apply the interpretation of command AC011 Rail pressure regulator.
– Check the timing setting (and the position of the high pressure pump pinion)
– Check the engine compressions (cylinder compression balance with the Compression test function on the
CLIP Technic tool).
– Measure the engine compressions with the special tool
– If the fault is still present, contact the techline.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.