13B-103
DIESEL INJECTION
Fault finding - Interpretation of faults
13B
V10 MR-372-J84-13B150$376.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 48
DF530
PRESENT
OR
STOREDEGR ADAPTIVES
WARNING
This fault only appears in Vdiag 48.
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after:
– a road test,
– an actuator command AC002 EGR solenoid valve.
Special notes:
The EGR and turbocharging functions are inhibited.
The level 1 warning light comes on.
Use bornier Ele. 1681 for all operations on the injection computer connectors.
Check the EGR valve connections.
Check the injection computer connections.
Repair if necessary.
Clear any stored faults.
Run command RZ002 EGR Adaptives to reinitialise the valve operating values.
Switch off the ignition and wait for the engine immobiliser warning light to start flashing.
Switch the ignition on again and check the system faults.
If the fault is still present, replace the exhaust gas recirculation valve.
AFTER REPAIRDeal with any faults.
Carry out a road test, then check with the diagnostic tool.
EDC16_V48_DF530
13B-104
DIESEL INJECTION
Fault finding - Interpretation of faults
13B
V10 MR-372-J84-13B150$376.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 48 and 4C
DF619
PRESENT
OR
STOREDEGR VALVE JAMMED OPEN
WARNING
This fault only appears in Vdiag 48 and 4c.
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after:
– a road test,
– an actuator command AC002 EGR solenoid valve.
Special notes:
The EGR and turbocharging functions are inhibited.
The level 1 warning light comes on.
Use bornier Ele. 1681 for all operations on the injection computer connectors.
Check the EGR valve connections.
Check the injection computer connections.
Repair if necessary.
Clear any stored faults.
Run command RZ002 EGR Adaptives to reinitialise the valve operating values.
Switch off the ignition and wait for the engine immobiliser warning light to start flashing.
Switch the ignition on again and check the system faults.
If the fault is still present:
– remove the EGR valve and reconnect it after removing it,
– check that the movement of the valve is not being blocked by a particle,
– check that the valve is not jammed or stuck in one position,
– run command AC002 EGR solenoid valve,
– check the movement of the solenoid valve,
– check that the solenoid valve is completely closed,
– if there is no movement, or if the valve is seized and cannot be repaired, replace the EGR solenoid valve.
AFTER REPAIRDeal with any faults.
Carry out a road test, then check with the diagnostic tool.
EDC16_V48_DF619/EDC16_V4C_DF619
13B-105
DIESEL INJECTION
Fault finding - Interpretation of faults
13B
V10 MR-372-J84-13B150$376.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 48
DF620
PRESENT
OR
STOREDEGR VALVE FOULED
WARNING
This fault only appears in Vdiag 48.
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after:
– a road test,
– an actuator command AC002 EGR solenoid valve.
Special notes:
The EGR and turbocharging functions are inhibited.
The level 1 warning light comes on.
Use bornier Ele. 1681 for all operations on the injection computer connectors.
Check the EGR valve connections.
Check the injection computer connections.
Repair if necessary.
Clear any stored faults.
Run command RZ002 EGR Adaptives to reinitialise the valve operating values.
Switch off the ignition and wait for the engine immobiliser warning light to start flashing.
Switch the ignition on again and check the system faults.
If the fault is still present:
– remove the EGR valve, and then reconnect it,
– check that the movement of the valve is not being blocked by a particle,
– check that the valve is not jammed or stuck in one position,
– run command AC002 EGR solenoid valve,
– check the movement of the solenoid valve,
– check that the solenoid valve is completely closed,
– if there is no movement, or if the valve is seized and cannot be repaired, replace the EGR solenoid valve.
AFTER REPAIRDeal with any faults.
Carry out a road test, then check with the diagnostic tool.
EDC16_V44_DF620/EDC16_V48_DF620/EDC16_V4C_DF620
13B-106
DIESEL INJECTION
Fault finding - Interpretation of faults
13B
V10 MR-372-J84-13B150$376.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 48 and 4C
DF621
PRESENT
OR
STOREDEGR VALVE LOCKED OPEN (OBD fault)
WARNING
This fault only appears in Vdiag 48 and 4C.
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after:
– a road test,
– an actuator command AC002 EGR solenoid valve.
Special notes:
The EGR and turbocharging functions are inhibited.
The level 1 warning light comes on.
The OBD warning light will come on after three consecutive driving cycles (starting +
5 seconds + switch off the ignition and wait 40 seconds).
Use bornier Ele. 1681 for all operations on the injection computer connectors.
Check the EGR valve connections.
Check the injection computer connections.
Repair if necessary.
Clear any stored faults.
Run command RZ002 EGR Adaptives to reinitialise the valve operating values.
Switch off the ignition and wait for the engine immobiliser warning light to start flashing.
Switch the ignition on again and check the system faults.
If the fault is still present:
– remove the EGR valve and reconnect it after removing it,
– check that the movement of the valve is not being blocked by a particle,
– check that the valve is not jammed or stuck in one position,
– run command AC002 EGR solenoid valve,
– check the movement of the solenoid valve,
– check that the solenoid valve is completely closed,
– if there is no movement, or if the valve is seized and cannot be repaired, replace the EGR solenoid valve.
AFTER REPAIRDeal with any faults.
Carry out a road test, then check with the diagnostic tool.
EDC16_V48_DF621/EDC16_V4C_DF621
13B-107
DIESEL INJECTION
Fault finding - Interpretation of faults
13B
V10 MR-372-J84-13B150$376.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 4C
DF622
PRESENT
OR
STOREDEGR VALVE JAMMED OPEN
WARNING
This fault only appears in Vdiag 4C.
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after:
– a road test,
– an actuator command AC002 EGR solenoid valve.
Special notes:
The EGR and turbocharging functions are inhibited.
The level 1 warning light comes on.
Use bornier Ele. 1681 for all operations on the injection computer connectors.
Check the EGR valve connections.
Check the injection computer connections.
Repair if necessary.
Clear any stored faults.
Run command RZ002 EGR Adaptives to reinitialise the valve operating values.
Switch off the ignition and wait for the engine immobiliser warning light to start flashing.
Switch the ignition on again and check the system faults.
If the fault is still present:
– remove the EGR valve and reconnect it after removing it,
– check that the movement of the valve is not being blocked by a particle,
– check that the valve is not jammed or stuck in one position,
– run command AC002 EGR solenoid valve,
– check the movement of the solenoid valve,
– check that the solenoid valve is completely closed,
– if there is no movement, or if the valve is seized and cannot be repaired, replace the EGR solenoid valve.
AFTER REPAIRDeal with any faults.
Carry out a road test, then check with the diagnostic tool.
EDC16_V4C_DF622
13B-179
DIESEL INJECTION
Fault finding - Interpretation of statuses13B
V10 MR-372-J84-13B150$564.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
EDC16_V44_ET704/EDC16_V48_ET704/EDC16_V4C_ET704/
EDC16_V44_ET705/EDC16_V48_ET705/EDC16_V4C_ET705
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
ET704
ET705
BRAKE SWITCH NO. 1
BRAKE SWITCH NO. 2
NOTESSpecial note:
Statuses ET704 and ET705 should change status at the same time. In the event of
inconsistency, refer to the interpretation of fault DF050 Brake switch circuit.
ACTIVE
OR
INACTIVEIf the brake lights are working:
check the continuity and make sure there is no interference resistance on the following
connection:
Connection code 5A between components 160 and 120/645/119.
If there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the brake lights are not operational, check:
– the condition and fitting of the brake switch,
– the condition and conformity of the brake light fuse,
– the conformity of the values in the following table:
disconnect the switch and carry out the following checks:
For Mégane II and Scénic II with ESP
Continuity between
connectionsInsulation between
connections
Switch pressed
(Brake pedal released)5A and BPT 65G and SP17
Switch released
(Brake pedal depressed)65G and SP17 5A and BPT
For Mégane II and Scénic II without ESP
Continuity between
connectionsInsulation between
connections
Switch pressed
(Brake pedal released)5A and BPT 65A and SP17
Switch released
(Brake pedal depressed)65A and SP17 5A and BPT
Replace the switch if the values obtained are not correct
13B - 199
DIESEL INJECTION
Fault finding - Interpretation of commands13B
V10 MR-372-J84-13B150$752.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
* Opening Cyclic Ratio AC011
RAIL PRESSURE REGULATOR
NOTESThis command enables the operation of the injector high-pressure regulator circuit to
be checked.
Step 1
Measure the pressure regulator resistance between tracks 1 and 2.
– Replace the regulator if the resistance is not approximately: 3Ω ± 0.5 at 20 °C.
Check the continuity and the absence of interference resistance of the following connections:
Injection computer brown 48-track connectorB, trackM4 track 2 of the rail pressure regulator
connector.
+ 12 V after relaytrack 1 of the rail pressure regulator
connector.
If, when running command AC011, you can hear a slight whistling noise and the rattling from the regulator, go to
Step 2. Otherwise, ensure that the computer output is functioning correctly:
●Using a voltmeter:
With the solenoid valve connected, connect the voltmeter earth lead to track 2 of the fuel pressure solenoid valve
and the positive cable to track 1. Clear any fuel pressure solenoid valve faults, then run command AC011:
The voltmeter should display two successive voltages: ~ 2.5 V for an OCR at 20 % then ~ 8.75 V at an
OCR at 70 % (ten cycles)
●Or using an oscilloscope (range 5 V/division and with time base 1 ms/division):
With the solenoid valve connected, connect the earth of the oscilloscope to the battery earth and the positive test
pin to track 2 of the fuel pressure solenoid valve. Clear any fuel pressure solenoid valve faults then run command
AC011:
The oscilloscope should display a square-wave signal of 12.5 volts amplitude at a frequency of 185 Hz
(with an OCR going successively from 20 to 70 %).
– If the measurement is correct, replace the regulator.
– If the measurement is not correct, contact the Techline.
Step 2, next page
AFTER REPAIRRestart the conformity check from the beginning.
EDC16_V44_AC011/EDC16_V48_AC011/EDC16_V4C_AC011
13B-206
MR-372-J84-13B150$846.mif
V10
DIESEL INJECTION
Fault finding - Fault finding chart13B
ALP 2
CONTINUED
Refer to the engine
immobiliser fault finding
procedure in the UCH fault
finding.
Check the timing setting, and
the position of the high
pressure pump sprocket.
Check the cylinder
compressions.
Check the cylinder balance
using the Clip function,
Compression test physical
measurement icon.
ET003 not correct or
immobiliser warning
light permanently
illuminated
YESFrom the STATUS menu on your fault finding tool, check the conformity of
the immobiliser system: ET003 Engine immobiliser should be INACTIVE.
ET003 correct (Immobiliser code
warning light switched off)
Check the battery charge and the condition and tightness of the terminals.
Ensure that engine speed reaches 250 rpm when the starter motor is
operated. This is displayed on the parameter screen.
Check the engine earths.
Check the conformity of the inertia switch (according to equipment).
Check the presence and conformity of fuel in the tank. Run test 5 Diesel
fuel conformity check.
Check for the 12 V after relay feed on tracks G1 and M2 of connector B
on the engine management computer (via injection relay).
Check the engine fuses (and their mountings, wires and terminals).
test
Operate the starter:
Does the pressure increase in the rail:
Rail pressure = ~ 170 bar at ~ 250 rpm?
NO
Run a fault finding check on the regulator and high pressure pump by
applying the interpretation of command AC011 Rail pressure regulator.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C