13B-67
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$329.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF053
CONTINUED 1
CC.0
CO
NOTESNone.
Check the fuel flow regulator connections.
Check the injection computer connections.
Check the low pressure circuit.
Check the conformity of the fuel used, apply test 5 Diesel fuel conformity check.
Check the injector return flow, run test 1 Injector test.
Check the operation of the overpressure valve if fitted to the vehicle, run test 6 Incorrect operation of the
overpressure valve.
Repair if necessary.
Measure the resistance of the flow regulator between tracks 1 and 2.
If the resistance is not 3Ω ±1 at 20°C, replace the injection pump.
Check the continuity and insulation from earth of the following connection:
Injection computer brown 48-track connector B, track M4 Track 2 of the fuel flow regulator
With the ignition on, check for + 12 V after relay feed on track 1 of the fuel flow regulator.
If the fault is still present, replace the injection pump.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
13B-76
DIESEL INJECTION
Fault finding - Interpretation of faults13B
V10 MR-372-J84-13B150$329.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF056
CONTINUED 2
1.DEF
2.DEF
NOTESNone.
3.DEF
4.DEF
NOTESConditions for applying the fault finding procedure to
a stored fault:
The fault is declared present after the ignition has been
switched off for 15 seconds.
Check the air flowmeter connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity and absence of interference resistance of the following connections:
Injection computer, brown 48-track connector B, track B4 Track 3 air flow sensor
Injection computer brown 48-track connector B, track G1 Track 5 air flow sensor
Injection computer, brown 48-track connector B, track L4 Track 6 air flow sensor
Injection computer, brown 48-track connector B, track E2 Track 2 air flow sensor
Injection computer, brown 48-track connector B, track G2 Track 1 air flow connector
PPM1 black connector of the UPC track 2 Track 4 air flow sensor connector
Repair if necessary.
Check the entire air inlet circuit:
– air filter unit inlet not blocked and filter not clogged,
–no foreign bodies on the air flow sensor grille (visual inspection only).
Otherwise, replace the air flow sensor.
– oil vapour recirculation circuit connected correctly,
–no leaks or blockages in the low and high pressure air circuits: pipes, presence and tightness of the mounting
clips, mounting of the turbocharger pressure sensor, intercooler, etc.
– check that the damper valve is open (valve control is against the body of the air vent unit).
With the flowmeter connected, the vehicle ignition on and engine stopped:
– check the voltage between tracks 2 and 5 of the flowmeter:
If the value is not 0.6 V ± 0.1, replace the air flow sensor.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by a check with the diagnostic tool.
13B-82
DIESEL INJECTION
Fault finding - Interpretation of faults
13B
V10 MR-372-J84-13B150$376.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF069
PRESENT
IMPACT DETECTED SIGNAL
NOTESFault finding procedure application conditions:
Only apply the procedure if the fault is present and if the vehicle does not start.
Special notes:
The fault appears when the injection computer receives a frontal impact signal from the
Airbag computer via the multiplex network.
As soon as the injection computer receives this signal, engine operation is inhibited
and the level 2 warning light is lit.
Use bornier Ele. 1681 for all operations on the injection computer connectors.
If the vehicle has been involved in an accident:
Carry out any necessary repairs:
– clear the fault,
– switch off the ignition and wait 30 seconds,
– wait for the engine immobiliser indicator light to flash,
– switch on the ignition,
If the fault does not reappear, end of fault finding procedure.
If the fault recurs, carry out fault finding on the AIRBAG computer.
If the vehicle has not been involved in an accident, carry out fault finding on the Airbag computer.
AFTER REPAIRDeal with any faults.
Carry out a road test, then check with the diagnostic tool.
EDC16_V44_DF069/EDC16_V48_DF069/EDC16_V4C_DF069
13B-86
DIESEL INJECTION
Fault finding - Interpretation of faults
13B
V10 MR-372-J84-13B150$376.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF097
CONTINUED
With the ignition on and the camshaft sensor connected:
Use a voltmeter to measure the voltage between tracks 1 and 3 of the camshaft sensor:
The voltage displayed should be equal to the battery voltage 0.08 V)
if the voltage is outside permitted tolerance values, take the measurement again with the camshaft sensor
disconnected.
If the voltage is still outside the permitted tolerance values with the sensor disconnected, check the continuity and
absence of interference resistance on the following connection:
Camshaft sensor, track 3 Track 2, PPM1 UPC black connector
If the voltage displayed is correct with the sensor disconnected, replace the camshaft sensor.
If the fault is still present, check the timing adjustment.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test, then check with the diagnostic tool.
13B-90
DIESEL INJECTION
Fault finding - Interpretation of faults
13B
V10 MR-372-J84-13B150$376.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF114
CONTINUED
Check the EGR valve connections.
Check the injection computer connections.
Repair if necessary.
Measure the resistance of the EGR solenoid valve between tracks 1 and 5.
If the resistance measured is not 8Ω ± 0.5 at 20°C, replace the exhaust gas recirculation valve.
Check the continuity and absence of interference resistance of the following connections:
UPC PPM1 connector, track 1 Track 1 EGR solenoid valve
Injection computer, brown 48-track connector B, track L2 Track 5 EGR solenoid valve
Check that there are no leaks on the EGR circuit (pipes pierced or damaged) and that the clamps are properly
tightened.
Check the operation of the EGR valve:
– exit fault finding mode in CLIP,
– switch off the vehicle ignition,
– disconnect the EGR valve connector,
– remove the EGR valve,
– disconnect the connector and EGR valve,
– switch on the ignition and return to fault finding mode on the CLIP tool,
– run command AC002 EGR solenoid valve with valve removed.
Check:
– the position of the valve,
– that there is no play between the valve and the control rod, and the general condition (clogging, hard point, etc.),
– the valve closure when the command is completed.
If, during the command:
– no valve movement is evident,
– the valve does not open or close completely,
Check that there are no particles blocking the movement of the piston.
If a particle was blocking the movement of the valve, run command AC002 EGR solenoid valve, again and check
the valve is operating correctly.
If the valve is operating normally, run command RZ002 EGR Adaptives to reinitialise the valve operating values.
If the valve is jammed or irrevocably seized, replace the EGR valve.
AFTER REPAIRDeal with any faults.
Carry out a road test, then check with the diagnostic tool.
13B-92
DIESEL INJECTION
Fault finding - Interpretation of faults
13B
V10 MR-372-J84-13B150$376.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF118
CONTINUED
Check the EGR valve connections.
Check the injection computer connections.
Repair if necessary.
Measure the resistance of the EGR solenoid valve between tracks 1 and 5.
If the resistance measured is not 8Ω ± 0.5Ωat 20°C, replace the EGR valve.
Check the continuity and absence of interference resistance of the following connections:
UPC PPM1 connector, track 1 Track 1 EGR valve connector
Injection computer brown 48-track connector B, track L2 Track 5 EGR valve connector
Check that there are no leaks on the EGR circuit (pipes pierced or damaged) and that the clamps are properly
tightened.
Check the operation of the EGR valve:
– exit fault finding mode in CLIP,
– switch off the vehicle ignition,
– disconnect the EGR valve connector,
– remove the EGR valve,
– disconnect the connector and EGR valve,
– switch on the ignition and return to fault finding mode on the CLIP tool,
– run command AC002 EGR solenoid valve with valve removed.
– Check: – the position of the valve,
– that there is no play between the valve and the control rod, and the general condition (clogging,
hard point, etc.),
– the valve closure when the command is completed.
If, during the command:
– no valve movement is evident,
– the valve does not open or close completely.
Check that there are no particles blocking the movement of the piston.
If a particle was blocking the movement of the valve, run command AC002 EGR solenoid valve, again and check
the valve is operating correctly.
If the valve is operating normally, run command RZ002 EGR Adaptives to reinitialise the valve operating values.
If the valve is stuck or seized beyond repair, replace the exhaust gas recirculation valve.
AFTER REPAIRDeal with any faults.
Carry out a road test, then check with the diagnostic tool.
13B-93
DIESEL INJECTION
Fault finding - Interpretation of faults
13B
V10 MR-372-J84-13B150$376.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF119
STORED
CAMSHAFT SENSOR SIGNAL
1.DEF : intermittent absence of signal
2.DEF : intermittent inconsistency of signal
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared stored following a road test or after attempting to start the engine
several times.
Special notes:
Use bornier Ele. 1681 for all operations on the injection computer connectors.
Check the camshaft sensor connections.
Check the injection computer connections.
Check that the camshaft sensor is correctly positioned and mounted.
Also check the general condition, (damaged housing, heating up, etc.)
Carry out the necessary repairs.
Check the camshaft sensor resistance between tracks 2 and 3.
If the resistance is not 10250Ω ± 500 at 20°C, replace the sensor.
Check the continuity and absence of interference resistance of the following connections:
Injection computer brown 48-track connector B, track D1 Track 2 Camshaft sensor.
Injection computer brown 48-track connector B, track A1 Track 1 Camshaft sensor.
With the ignition on and the camshaft sensor connected:
Use a voltmeter to measure the voltage between tracks 1 and 3 of the camshaft sensor:
(This voltage should be equal to the battery voltage ± 0.08 V)
– If the voltage is outside permitted tolerance values, take the measurement again with the camshaft sensor
disconnected,
– If the voltage is still outside the permitted tolerance values with the sensor disconnected, check the continuity
and absence of interference resistance on the following connection:
Camshaft sensor, track 3 Track 2, PPM1 UPC connector
– If the voltage displayed is correct with the sensor disconnected, replace the camshaft sensor.
If the fault is still present, check the timing adjustment.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test, then check with the diagnostic tool.
EDC16_V44_DF119/EDC16_V48_DF119/EDC16_V4C_DF119
13B-95
DIESEL INJECTION
Fault finding - Interpretation of faults
13B
V10 MR-372-J84-13B150$376.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
DF209
PRESENT
OR
STOREDEGR VALVE POSITION SENSOR CIRCUIT
CO.0 : open circuit or short circuit to earth
CC.1 : short circuit to + 12 V
1.DEF : micro-breaks
NOTESPriorities when dealing with a number of faults:
Deal with fault DF012 Sensor feed no. 2 voltage first, if it is present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present following a road test or an actuator control AC002 EGR
Solenoid Valve.
Special notes:
If the fault is present:
– there is smoke from the exhaust,
– the EGR function is deactivated.
If CO.0 and/or CC.1 is still present, the OBD warning light will come on after three
consecutive driving cycles (starting + 5 seconds + switch off the ignition and wait
40 seconds).
Use bornier Elé. 1681 for any work on the computer connectors.
CO.0
NOTESNone.
Check the EGR valve connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation from earth of the following connections:
Injection computer, brown 48 track connector B track J2 Track 6 EGR valve
Injection computer brown 48-track connector B, track F4 Track 2 EGR valve
Repair if necessary.
Measure the resistances of the EGR valve between:
–tracks 2 and 4. If the resistance of the EGR valve is not between 2.4 kΩ and 5.6 kΩ, replace the EGR valve.
–tracks 2 and 6. If the resistance of the EGR valve is not between 1.9 kΩ and 6.4 kΩ, replace the EGR valve.
–tracks 4 and 6. If the resistance of the EGR valve is not between 0.8 kΩ and 3.8 kΩ, replace the EGR valve.
If the fault is still present, replace the EGR valve.
AFTER REPAIRDeal with any faults.
Carry out a road test, then check with the diagnostic tool.
EDC16_V44_DF209/EDC16_V48_DF209/EDC16_V4C_DF209