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DIESEL INJECTION
Fault finding - Parameter summary table13B
V10 MR-372-J84-13B150$611.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
Tool parameter Diagnostic tool title
PR061Exterior air temperature
PR063Fuel temperature
PR064Coolant temperature
PR071Computer feed voltage
PR073Air flowmeter feed voltage
PR076Refrigerant sensor voltage
PR077EGR valve position sensor voltage
PR079Atmospheric pressure sensor voltage
PR080Rail pressure sensor voltage
PR081Inlet temperature sensor voltage
PR082Fuel pressure sensor voltage
PR084Coolant temperature sensor voltage
PR089Vehicle speed
PR125Power absorbed by the air conditioning compressor *
PR128First EGR valve offset
PR129Last EGR valve offset
PR130Cruise control setpoint
PR131EGR air flow variation
PR132Air flow
PR146Inlet air flow
PR147Pedal potentiometer voltage gang 1
PR148Pedal potentiometer voltage gang 2
PR157Fuel flow setpoint
PR171Air flow setpoint for EGR
PR190Engine idle speed setpoint.
PR213Rail pressure loop difference
PR358Sensor reference voltage
PR364Cylinder no. 1 fuel flow correction
PR365Cylinder no. 4 fuel flow correction
PR405Cylinder no. 2 fuel flow correction
PR406Cylinder no. 3 fuel flow correction
* AC: Air conditioning
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DIESEL INJECTION
Fault finding - Interpretation of parameters13B
V10 MR-372-J84-13B150$658.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
PR037
REFRIGERANT PRESSURE
NOTESThere must be no present or stored faults.
Perform this fault finding procedure after an inconsistency is displayed in the
Parameters menu or after a customer complaint (no air conditioning, etc.).
Step 1
– Start the engine, switch on the air conditioning and increase the engine speed to 1,500 rpm:
– Display PR037 Refrigerant pressure in the Cold loop function on the diagnostic tool:
If the pressure is greater than ~27bar, go to step 2.
If the pressure does not rise, or remains below normal:
– Ensure that the air conditioning compressor and the relay are operating correctly.
– Check the conformity of the refrigerant pressure sensor by comparing* the value displayed by the tool (PR192)
with the reading given by the charging station high pressure gauge.
If the pressure difference = ±1.5bar, (or 1500 mbar):
Check the continuity and the absence of interference resistance on the connections between:
Injection computer, grey 24-track connector C,
track C3Track A of the refrigerant pressure sensor
Injection computer, brown 48-track connector
B, track F1Track C of the refrigerant pressure sensor
Injection computer, brown 48-track connector
B, track F3Track B of the refrigerant pressure sensor
If these connections are not faulty, replace the refrigerant pressure sensor.
If there is no difference, the refrigerant pressure sensor is correct: go to step 2.
Step 2
– Perform fault finding on the air conditioning.
*Note:
The diagnostic tool displays the absolute pressure, the charging station high pressure gauge displays the relative
pressure.
The normal difference between the two is equal to atmospheric pressure, i.e. ~1,000mbar.
AFTER REPAIRRepeat the conformity check from the start.
EDC16_V44_PR037/EDC16_V48_PR037/EDC16_V4C_PR037
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DIESEL INJECTION
Fault finding - Interpretation of parameters13B
V10 MR-372-J84-13B150$658.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
PR063
FUEL TEMPERATURE
NOTESThere must be no present or stored faults.
NOTE
In the event of a relatively low outside temperature, the difference between the
fuel temperature and the engine temperature after cold starting may be greater
than 30 °C.
Check in the Fuel circuit tab in PR063 Fuel temperature that the value displayed is not the recovery value 100 °C.
If it is, check the fuel temperature sensor:
Check that the fuel temperature sensor is in good condition:
Repair if necessary.
Check the continuity and the absence of interference resistance on the following lines:
Brown 48-track connector B, track H2 Track 1 fuel temperature sensor
Grey 32-track connector C, track F1 Track 2 fuel temperature sensor
If the temperature read is inconsistent, check that the sensor follows the resistance as a function of temperature
calibration curve (NTC) correctly.
Replace the fuel pressure and temperature sensor if the resistance is not:
2,051 ± 123Ω at 25 °C
810 ± 47Ω at 50 °C
309 ± 17Ω at 80 °C
Replace the fuel temperature sensor if it is incorrect (an incorrect sensor is often the result of an electric shock).
AFTER REPAIRRepeat the conformity check from the start.
EDC16_V44_PR063/EDC16_V48_PR063/EDC16_V4C_PR063
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DIESEL INJECTION
Fault finding - Interpretation of parameters13B
V10 MR-372-J84-13B150$658.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
PR064
COOLANT TEMPERATURE
NOTESNo fault should be present or stored:
Perform this fault finding procedure after noting an inconsistency in the Parameters
menu.
Display the PR064 Coolant temperature and check that the value displayed is not recovery value -30°C.
If this is the case, check the coolant temperature sensor:
Check the condition of the coolant temperature sensor connections.
Repair if necessary.
Check for the absence of interference resistance on the following lines:
Brown 48-track connector B, track F2 Track 3 coolant temperature sensor
Brown 48-track connector B, track H1 Track 2 coolant temperature sensor
If the temperature read is inconsistent, check that the sensor follows the resistance as a function of temperature
calibration curve (NTC) correctly.
Replace the air temperature and pressure sensor if the resistance is not:
2,252Ω ± 112Ω at 25 °C
811Ω ±39Ω at 50 °C
283Ω ±8Ω at 80 °C
Replace the coolant temperature sensor if the values read do not correspond to the ones above.
AFTER REPAIRRepeat the conformity check from the start.
EDC16_V44_PR064/EDC16_V48_PR064/EDC16_V4C_PR064
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DIESEL INJECTION
13B
V10 MR-372-J84-13B150$752.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4CDIESEL INJECTION
Fault finding - Interpretation of commands
SC001
WRITE SAVED DATA
NOTESAll data must be backed up with command SC003 Backup computer data for this
command to be run.
Writing is carried out after the computer has been reprogrammed or replaced.
Confirming this command writes the data backed up using command SC003 Backup computer data.
The data is as follows:
– Vehicle-specific idle speed.
– Options available on the vehicle and managed by the computer (Example: Air conditioning).
– Injector calibration codes (if the vehicle is fitted with IMA).
– Programming of exhaust gas recirculation valve data.
They will configure the computer and will enable it to avoid:
– engine malfunction after reprogramming or replacing the computer,
– faulty interpretation of information provided by the CLIP tool.
AFTER REPAIRRestart the conformity check from the beginning.
EDC16_V44_SC001/EDC16_V48_SC001/EDC16_V4C_SC001
MR-372-J84-13B150$752.mif
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13B - 191
DIESEL INJECTION
Fault finding - Interpretation of commands13B
V10 MR-372-J84-13B150$752.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
SC003
SAVE COMPUTER DATA
NOTESThe data is saved before computer reprogramming or the computer is replaced.
Selecting this command saves the following vehicle-specific data:
– Vehicle idle speed.
– Injector calibration codes (if the vehicle is fitted with IMA).
– Programming of exhaust gas recirculation valve data.
– Options available on the vehicle and managed by the computer (Example: Air conditioning).
This information will be saved in the CLIP tool.
●Before replacing or reprogramming the computer:
–Select SC003 SAVE COMPUTER DATA.
– if the following message appears: backup file exists, do you want to overwrite it?:
(this file corresponds to the last save carried out on the tool)
Select YES.
When the save has been performed, replace the computer or carry out the programming then proceed to the next
step.
Once the backup is complete, run the command SC001 Write backed up data to reconfigure the computer.
AFTER REPAIRRestart the conformity check from the beginning.
EDC16_V44_SC003/EDC16_V48_SC003/EDC16_V4C_SC003
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13B - 193
DIESEL INJECTION
Fault finding - Interpretation of commands13B
V10 MR-372-J84-13B150$752.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
RZ005
PROGRAMMING
NOTESThis command is only executed after replacing the computer.
Command RZ005 reconfigures the computer.
If the computer does not have any configuration data, run command RZ005 to enter the vehicle options:
– air conditioning,
– passenger compartment heating resistors,
– cruise control.
These options are detected by the computer even if command RZ005 is not used.
The computer is configured as soon as the one of the vehicle's optional system components is operated.
AFTER REPAIRRestart the conformity check from the beginning.
EDC16_V44_RZ005/EDC16_V48_RZ005/EDC16_V4C_RZ005
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DIESEL INJECTION
Fault finding - Interpretation of commands13B
V10 MR-372-J84-13B150$752.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
AC001
PREHEATING UNIT
NOTESThis command is only carried out if fault DF025 Preheating unit fault finding
connection or DF081 Preheating relay circuit is present or stored and if no other
fault is present.
Refer to the Wiring diagrams Technical Note for the vehicle to locate the fuses and
relays concerned.
Connect the diagnostic tool and turn on the ignition.
With the preheating unit connected:
– connect the negative terminal of the voltmeter to track 8 of the preheating unit,
– connect the positive terminal of the voltmeter to the + 12 V battery,
– run command AC001 Preheating unit.
if the voltmeter does not indicate the battery voltage while the command is running (ten one-second ON/OFF
cycles), contact the Techline:
1. Check the condition of theF01 (70A) fuse which supplies the preheating unit. Replace it if necessary.
2. Check the continuity and the absence of interference resistance on the following connections:
Injection computer connector C, track E2 Track 8 of the preheating unit connector
Injection computer connector C, track A4 Track 9 of the pre-postheating unit connector
Repair if necessary.
3. Check the connections on the preheating unit, heater plugs and injection computer.
Repair if necessary.
4 Measure the resistance of the heater plugs. If the resistance is greater than 2Ω replace the faulty plug(s).
5. Check the continuity and the absence of interference resistance between:
– preheating unit track 1Heater plug for cylinder 3
– preheating unit track 2Heater plug for cylinder 4
– preheating unit track 6Heater plug for cylinder 1
– preheating unit track 7Heater plug for cylinder 2
6. Then check for +12V on track 3 of the preheating relay connector.
If the fault is still present, replace the preheating unit.
AFTER REPAIRRestart the conformity check from the beginning.
EDC16_V44_AC001/EDC16_V48_AC001/EDC16_V4C_AC001