2011 Ram 3500 manual transmission

WARNING! (Continued)
•Do not allow petroleum based fluid to contami-
nate the brake fluid. Brake seal components could
be damaged, causing partial or complete brake
failure. This could result in an accident.
Clutch Hydraulic System
The clutch hydraulic system is a sealed maintenance-free
system. In the event of leakage or other malfunction, the
system must be replaced.
Transfer Case – If Equipped
Drain And Refill
Refer to “Maintenance Schedule” for the proper mainte-
nance intervals.
Lubricant Selection
Refer to “Fluids, Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for further information.
Fluid Level Check
This fluid level can be checked by removing the filler
plug. The fluid level should be to the bottom edge of the
filler plug hole with the vehicle in a level position.
Manual Transmission – If Equipped
Lubricant Selection
Refer to “Fluids, Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for further information.
Fluid Level Check
The fluid level can be checked by removing the filler
plug. If the level of the lubricant is more than 1/2 in
(12 mm) below the bottom of the filler hole while the
vehicle is on level ground, enough lubricant should be
added to bring the level to 1/4 in (6 mm) below the
bottom of the filler hole.6
MAINTAINING YOUR VEHICLE 121

Chassis
ComponentFluid, Lubricant, or Genuine Part
Automatic Transmission – If
Equipped (Six-Speed 68RFE) – Ram
Truck Only MOPAR
ATF+4Automatic Transmission Fluid or equivalent licensed
ATF+4 product.
Automatic Transmission – If
Equipped (Six-Speed AS68RC) –
Chassis Cab Only MOPAR
AS68RC Automatic Transmission Fluid or equivalent.
Clutch Linkage MOPARMulti-Purpose Grease, NLGI Grade 2 E.P. or equivalent.
Manual Transmission (G-56) – If
Equipped MOPAR
ATF+4Automatic Transmission Fluid or equivalent licensed
ATF+4 product.
6
MAINTAINING YOUR VEHICLE 133

MAINTENANCE SCHEDULE
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop for Fuel
•Check the engine oil level at least 30 minutes after a
fully warmed engine is shut off. Checking the oil level
while the vehicle is on level ground will improve the
accuracy of the oil level reading. Add oil only when
the level is at or below the ADD or MIN mark.
Once a Month
•Inspect the batteries, and clean and tighten the termi-
nals as required.
•Check the fluid levels of the coolant reservoir, brake
master cylinder, and transmission and transfer case (if
equipped), add as needed.
At Each Oil Change
•Change the engine oil filter.
•Inspect the exhaust system.
•Check the automatic transmission fluid level (if
equipped).
•Check the manual transmission fluid level (if
equipped).
•Check the coolant level, hoses, and clamps.
•Lubricate outer tie rod ends.
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
136 MAINTENANCE SCHEDULES

60,000 Miles (96,000 km) or 48 Months Maintenance Service Schedule
❏When prompted by the Engine Oil Indicator System, the engine oil and filter must be changed. If not prompted by the Engine Oil Indicator
System within 7,500 miles (12 000 km) or six months since the last oil and filter change, change the engine oil and engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Replace fuel filter element.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Inspect the wheel bearings.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for damage, wear, improper looseness or end play;
replace if necessary.
❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing.
❏ Change automatic transmission fluid and sump filter (Chassis Cab Only).
❏ Change automatic transmission fluid and filter(s) if using your vehicle for any of the following: police, fleet, or frequent trailer towing (Ram
Truck Only).
❏ Inspect the manual transmission fluid, add if necessary.
❏ Change the transfer case fluid (4x4).
Odometer Reading Date
Repair Order #Dealer Code
Signature Authorized Chrysler Dealer
146 MAINTENANCE SCHEDULES

120,000 Miles (192,000 km) or 96 Months Maintenance Service Schedule
❏When prompted by the Engine Oil Indicator System, the engine oil and filter must be changed. If not prompted by the Engine Oil Indicator
System within 7,500 miles (12 000 km) or six months since the last oil and filter change, change the engine oil and engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Inspect drive belt, replace as required.
❏ Replace fuel filter element.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Inspect the wheel bearings.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for damage, wear, improper looseness or end play;
replace if necessary.
❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing.
❏ Change automatic transmission fluid and sump filter (Chassis Cab Only).
❏ Change automatic transmission fluid and filter(s) (Ram Truck Only).
❏ Change the manual transmission fluid if using your vehicle for any of the following: police, fleet, or frequent trailer towing.
❏ Change the transfer case fluid (4x4).
Odometer Reading Date
Repair Order #Dealer Code
Signature Authorized Chrysler Dealer
154 MAINTENANCE SCHEDULES

Jump Starting......................... 90
Oil .............................. 98,131
Oil Filler Cap ......................... 100
Oil Synthetic ......................... 102
Runaway ............................. 81
Temperature Gauge ..................... 11
Exhaust Brake ........................... 58
Exhaust System ......................... 126
Filters Engine Fuel .......................... 104
Engine Oil ...................... 98,102,131
Flashers Turn Signal ........................... 11
Fluid, Brake ........................... 133
Fluid Capacities ......................... 130
Fluid Level Checks Brake ............................... 119
Manual Transmission ................... 121 Transfer Case
......................... 121
Fluids, Lubricants and Genuine Parts .......... 131
Fog Lights ............................. 19
Fuel ................................ 81,83
Adding .............................. 83
Conserving ........................... 30
Diesel .......................... 81,83,131
Filter ............................... 104
Gauge ............................... 11
Requirements .......................... 81
Saver Mode ........................... 30
Specifications .......................... 82
Tank Capacity ........................ 130
Gasoline (Fuel) Conserving ........................... 30
Gauges Coolant Temperature .................... 11
Fuel ................................ 11
164 INDEX

Oil Pressure........................... 13
Speedometer .......................... 12
Tachometer ........................... 11
Voltmeter .......................... 14,49
Gear Ranges ........................ 64,69,75
Idle Up Feature .......................... 53
Information Center, Vehicle ................. 21
Instrument Cluster ...................... 10,11
Intervention Regeneration Strategy ........... 109
Jump Starting ........................... 90
Lights Airbag .............................. 19
Anti-Lock ............................ 19
Brake Warning ......................... 14
Check Engine (Malfunction Indicator) ........ 18
Electronic Stability Program (ESP) Indicator .... 20Fog ................................. 19
High Beam
........................... 14
High Beam Indicator .................... 14
Instrument Cluster ...................... 11
Seat Belt Reminder ...................... 20
Tire Pressure Monitoring (TPMS) ............ 16
Traction Control ........................ 20
Warning (Instrument Cluster Description) ...... 11
Locks Steering Wheel ......................... 6
Maintenance Procedures .................... 98
Maintenance Schedule .................... 136
Manual Transmission ...................... 74
Fluid Level Check ..................... 121
Lubricant Selection ..................... 133
Shift Speeds ........................... 75
Mini-Trip Computer ...................... 30
8
INDEX 165

Resetting Oil Change Indicator............... 27
Resetting Perform Service Indicator ........... 138
Seat Belts Reminder ............................ 20
Selection of Coolant (Antifreeze) .......... 114,131
Settings, Personal ........................ 34
Shifting ............................... 60
Automatic Transmission .................. 62
Manual Transmission .................... 74
Signals, Turn ............................ 11
Speedometer ............................ 12
Starting ............................... 44
Automatic Transmission .................. 44
Engine Block Heater ................... 44,57
Manual Transmission .................... 44
Starting Procedures ....................... 44
Starting Procedures (Diesel Engines) ........... 44Steering
Wheel Lock ............................ 6
Synthetic Engine Oil ...................... 102
Tachometer ............................. 11
Temperature Gauge, Engine Coolant ........... 11
Tip Start ............................... 44
Ti re s Pressure Warning Light .................. 16
Torque Converter Clutch .................67,73
Tow/Haul ............................. 66
Traction Control ......................... 121
Traction Control Light ..................... 20
Transfer Case Fluid ............................... 133
Transmission Automatic .......................... 62,68
Fluid ............................... 133
Manual ............................ 44,74
8
INDEX 167