AT-128
< SERVICE INFORMATION >
P0744 TORQUE CONVERTER
P0744 TORQUE CONVERTER
DescriptionINFOID:0000000005928172
• This malfunction will not be detected while the OD OFF indicator lamp is indicating another self-diagnosismalfunction.
• This malfunction is detected when the A/T does not shif t into fourth gear position or the torque converter
clutch does not lock-up as instructed by the TCM. This is not caused by electrical malfunction (circuits open
or shorted) but by mechanical malfunction such as c ontrol valve sticking, improper solenoid valve operation,
malfunctioning oil pump or torque converter clutch, etc.
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000005928173
Remarks: Specification data are reference values.
On Board Diagn osis LogicINFOID:0000000005928174
• This is an OBD-II self-diagnostic item.
• Diagnostic trouble code “P0744 T/C CLUTCH FNCTN” wit h CONSULT-III is detected when A/T cannot per-
form lock-up even if electrical circuit is good.
• This diagnosis monitors actual gear position by checki ng the torque converter slip ratio calculated by TCM
as follows:
Torque converter slip ratio = A x C/B
A: Output shaft revolution signal from output speed sensor
B: Engine speed signal from ECM
C: Gear ratio determined as gear position which TCM supposes
If the actual gear position is much lower than the pos ition (4th) supposed by TCM, the slip ratio will be much
less than normal. In case the ratio does not reach t he specified value, TCM judges this diagnosis malfunc-
tion.
This malfunction will be caused when shift solenoid valve B is stuck closed.
• Gear positions supposed by TCM are as follows.
In case of gear position with no malfunctions: 1, 2, 3 and 4 positions
In case of gear position with shift solenoid valve B stuc k closed: 1, 2, 2 and 1* positions to each gear position
above
*: “P0744 T/C CLUTCH FNCTN” is detected.
Possible CauseINFOID:0000000005928175
• Line pressure solenoid valve
• Torque converter clutch solenoid valve
• Each clutch
• Hydraulic control circuit
DTC Confirmation ProcedureINFOID:0000000005928176
CAUTION:
• Always drive vehicle at a safe speed.
• If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait at
least 10 seconds before continuing.
After the repair, perform the following proc edure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Start engine and select “DATA MONITOR” m ode for “TRANSMISSION” with CONSULT-III.
2. Touch “START”.
3. Make sure that output voltage of A/T fluid temperature sensor is within the range below.
FLUID TEMP SE: 0.4 - 1.5 V
If out of range, drive vehicle to decrease voltage (warm up the fluid) or stop engine to increase voltage
(cool down the fluid).
4. Select “TCC S/V FNCTN P0744” of “DTC & SR T CONFIRMATION” mode for “TRANSMISSION” with
CONSULT-III and touch “START”.
Item name Condition Display value (Approx)
TCC S/V DUTY Lock-up OFF ⇔ Lock-up ON 4% ⇔ 94%
Revision: May 2010 2011 Versa
AT-160
< SERVICE INFORMATION >
BATT/FLUID TEMP SEN
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK A/T FLUID TEMPERATURE SENSOR WITH TERMINAL CORD ASSEMBLY
1. Turn ignition switch OFF.
2. Disconnect terminal cord assembly connector in engine room.
3. Check resistance between terminal cord assembly terminals.
4. Reinstall any part removed.
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
8.DETECT MALFUNCTIONING ITEM
1. Remove oil pan. Refer to AT-222, "
Control Valve Assembly and Accumulators" .
2. Check the following items:
- A/T fluid temperature sensor
• Check resistance between terminal cord assembly harness con- nector terminals while changing temperature as shown.
- Harness of terminal cord assembly for short or open
OK or NG
OK >> GO TO 9.
NG >> Repair or replace damaged parts.
9.CHECK DTC
Perform AT-156, "
DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 10.
10.CHECK TCM
1. Check TCM input/output signal. Refer to AT-75, "
TCM Terminal and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
Component InspectionINFOID:0000000005928224
A/T FLUID TEMPERATURE SENSOR
Item Connector Terminal Temperature
[° C ( °F)] Resistance
(Approx.)
A/T fluid tem-
perature sensor F30 6 - 7 AT- 3 8 0 , "
A/T Fluid Temperature
Sensor"
SCIA4948E
Item Connector Terminal Temperature
[° C ( °F)] Resistance
(Approx.)
A/T fluid tem-
perature sensor F30 6 - 7 AT- 3 8 0 , "
A/T Fluid Temperature
Sensor"
SCIA7831E
Revision: May 2010
2011 Versa
BATT/FLUID TEMP SENAT-161
< SERVICE INFORMATION >
DE
F
G H
I
J
K L
M A
B
AT
N
O P
• Remove oil pan. Refer to AT-222, "Control Valve Assembly and
Accumulators" .
• Check resistance between terminal cord assembly harness con-
nector terminals while changing temperature as shown.
Item Connector Terminal Temperature
[° C ( °F)] Resistance
(Approx.)
A/T fluid tem-
perature sensor F30 6 - 7 AT- 3 8 0 , "
A/T Fluid Temperature
Sensor"
SCIA7831E
Revision: May 2010
2011 Versa
AT-286
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
Check wire netting of oil strainer for damage. Replace if necessary.
Shift Solenoid Valves “A and B”, Line Pressure Solenoid Valve, Torque Converter Clutch Solenoid Valve and Overrun
Clutch Solenoid Valve
Measure resistance.
• For shift solenoid valve A, refer to AT-141, "
Component Inspec-
tion".
• For shift solenoid valve B, refer to AT-146, "
Component Inspec-
tion".
• For line pressure solenoid valve, refer to AT-137, "
Component
Inspection".
• For torque converter clutch solenoid valve, refer to AT-126, "
Com-
ponent Inspection".
• For overrun clutch solenoid valve, refer to AT-151, "
Component
Inspection".
A/T Fluid Temperature Sensor
Measure resistance.
• For A/T fluid temperature sensor, refer to AT-160, "
Component
Inspection".
Line Pressure Relief Valve Springs and Torque Converter Pressure Holding Spring
• Check each spring for damage or deformation. Also measure free
length and outer diameter. Refer to AT-375, "
Control Valves".
• Replace springs if deformed or fatigued.
ASSEMBLY
SCIA3291E
SCIA3485E
SCIA7533E
SAT138D
Revision: May 2010 2011 Versa
THERMOSTATCO-23
< ON-VEHICLE REPAIR > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
CO
NP
O
• Install thermostat (2) into the cylinder block (1) with jiggle valve (A)
facing upwards.
Water Inlet.
After installation, fix water inlet clip (A) on the oil level gauge guide
(1) positioned (B) as shown.
InspectionINFOID:0000000005930792
INSPECTION AFTER REMOVAL
WARNING:
Use a protector to prevent a burn during the work.
Thermostat
• Place a thread (A) so that it is caught in the valves of thermostat(1). Immerse fully in a container (B) filled with water. Heat while
stirring.
• The valve opening temperature is the temperature at which the valve opens and falls from the thread.
• Continue heating. Check the full-open valve lift amount.
• After checking the full-open valve lift amount, lower the water tem- perature and check the valve closing temperature.
• If out of the standard, replace thermostat.
INSPECTION AFTER INSTALLATION
• Check that the reservoir tank cap is tightened.
• Check for leaks of engine coolant using suitable tools. Refer to CO-11, "
Inspection".
• Start and warm up the engine. Visually make sure that there is no leaks of engine coolant.
PBIC3812E
PBIC3755E
Standard : Refer to CO-26, "Thermostat".
PBIC3314J
Revision: May 2010 2011 Versa
CVT-4
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
135
Wiring Diagram - CVT - ODSW .............................136
Diagnosis Procedure .............................................136
Component Inspection ...........................................138
SHIFT POSITION INDICATOR CIRCUIT ........140
Description ........................................................... ..140
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
140
Diagnosis Procedure .............................................140
TROUBLE DIAGNOSIS FOR SYMPTOMS .....141
Wiring Diagram - CVT - NONDTC ....................... ..141
O/D OFF Indicator Lamp Does Not Come On .......143
Engine Cannot Be Started in "P" and "N" Position ..145
In "P" Position, Vehicle Moves Forward or Back-
ward When Pushed ...............................................
145
In "N" Position, Vehicle Moves ............................ ..146
Large Shock "N" → "R" Position .......................... ..146
Vehicle Does Not Creep Backward in "R" Position ..147
Vehicle Does Not Creep Forward in "D" or "L" Po-
sition ......................................................................
148
Vehicle Speed Does Not Change in "L" Position ...149
Vehicle Speed Does Not Change in overdrive-off
mode ......................................................................
150
Vehicle Speed Does Not Change in "D" Position ..151
Vehicle Does Not Decelerate by Engine Brake .....151
CVT SHIFT LOCK SYSTEM ........................... .153
Description ........................................................... ..153
Shift Lock System Electrical Parts Location ..........154
Wiring Diagram - CVT - SHIFT ..............................155
Diagnosis Procedure .............................................155
TCM ..................................................................159
Removal and Installation ..................................... ..159
SHIFT CONTROL SYSTEM ............................160
Removal and Installation ..................................... ..160
CVT Shift Selector Disassembly and Assembly ....163
Shift Selector Handle Removal and Installation ....163
Adjustment of CVT Position ................................. ..164
Checking of CVT Position ......................................164
KEY INTERLOCK CABLE ...............................166
Removal and Installation ..................................... ..166
PRIMARY SPEED SENSOR ...........................169
Exploded View ..................................................... ..169
Removal and Installation .......................................169
Inspection ............................................................. .169
SECONDARY SPEED SENSOR ......................170
Exploded View ..................................................... .170
Removal and Installation .......................................170
Inspection ............................................................. .170
AIR BREATHER HOSE ....................................171
Removal and Installation .......................................171
OIL PAN .......................................................... ..172
Exploded View ..................................................... .172
Removal and Installation .......................................172
Inspection ............................................................. .173
DIFFERENTIAL SIDE OIL SEAL .....................174
Removal and Installation .......................................174
CVT OIL WARMER SYSTEM ......................... ..175
WATER HOSE ........................................................ .175
WATER HOSE : Exploded View ...........................175
WATER HOSE : Removal and Installation ...........175
WATER HOSE : Inspection ..................................176
CVT FLUID COOLER HOSE .................................. .176
CVT FLUID COOLER HOSE : Exploded View .....177
CVT FLUID COOLER HOSE : Removal and In-
stallation ................................................................
177
CVT FLUID COOLER HOSE : Inspection .............179
CVT OIL WARMER ................................................ .179
CVT OIL WARMER : Exploded View ....................179
CVT OIL WARMER : Removal and Installation ....179
CVT OIL WARMER : Inspection .......................... .179
TRANSAXLE ASSEMBLY ...............................180
Removal and Installation .......................................180
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
183
General Specification ........................................... .183
Vehicle Speed When Shifting Gears .....................183
Stall Speed ............................................................183
Line Pressure ........................................................183
Solenoid Valves ....................................................184
CVT Fluid Temperature Sensor ............................184
Primary Speed Sensor ..........................................184
Secondary Speed Sensor .................................... .184
Removal and Installation .......................................184
Revision: May 2010 2011 Versa
CVT-30
< SERVICE INFORMATION >[RE0F08B]
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS
DTC Inspection Priority ChartINFOID:0000000005928748
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC “U1000” is displayed with other DTCs, first perform the trouble diagnosis for DTC “U1000”.
Refer to
CVT-56
.
Fail-SafeINFOID:0000000005928749
The TCM has an electrical fail-safe mode. This mode make s it possible to operate even if there is an error in a
main electronic control input/output signal circuit.
FAIL-SAFE FUNCTION
If any malfunction occurs in a sensor or solenoid, this function controls the CVT to make driving possible.
Secondary Speed Sensor
The shift pattern is changed in accordance with thrott le position when an unexpected signal is sent from the
secondary speed sensor to the TCM. T he overdrive-off mode is inhibited, and the transaxle is put in “D”.
Primary Speed Sensor
The shift pattern is changed in accordance with thro ttle position and secondary speed (vehicle speed) when
an unexpected signal is sent from the primary speed sensor to the TCM. The overdrive-off mode is inhibited,
and the transaxle is put in “D”.
Transmission Range Switch
If an unexpected signal is sent from the transmission range switch to the TCM, the transaxle is put in “D”.
CVT Fluid Temperature Sensor
If an unexpected signal is sent from the CVT fluid temperature sensor to the TCM, the gear ratio in use before
receiving the unexpected signal is maintained or t he gear ratio is controlled to keep engine speed under 3500
rpm.
Secondary Pressure Sensor
• If an unexpected signal is sent from the secondary pressure sensor to the TCM, the secondary pressure
feedback control is stopped and the offset value obtai ned before the non-standard condition occurs is used
to control line pressure.
• If secondary pressure sensor error signal is input to TCM, secondary pressure feedback control stops, but line pressure is controlled normally.
Line Pressure Solenoid
If an unexpected signal is sent from the solenoid to the TCM, the line pressure solenoid is turned OFF to
achieve the maximum fluid pressure.
Secondary Pressure Solenoid
If an unexpected signal is sent from the solenoid to t he TCM, the secondary pressure solenoid is turned OFF
to achieve the maximum fluid pressure.
Torque Converter Clutch Solenoid
If an unexpected signal is sent from the solenoid to t he TCM, the torque converter clutch solenoid is turned
OFF to cancel the lock-up.
Step Motor
If an unexpected signal is sent from the step motor to the TCM, the step motor coil phases “A” through “D” are
all turned OFF to hold the gear ratio used right before the non-standard condition occurred.
CVT Lock-up Select Solenoid
If an unexpected signal is sent from the solenoid to the TCM, the CVT lock-up select solenoid is turned OFF to
cancel the lock-up.
Priority Detected items (DTC)
1 U1000
2 Except above
Revision: May 2010 2011 Versa
CVT-38
< SERVICE INFORMATION >[RE0F08B]
TROUBLE DIAGNOSIS
• Inspect for fluid leakage and check the fluid level. Refer to
CVT-14, "Checking CVT Fluid" .
Fluid Condition Check
Inspect the fluid condition.
STALL TEST
Stall Test Procedure
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the
CVT fluid temperature is 50 to 80 °C (122 to 176° F). Inspect the
amount of CVT fluid. Replenish if necessary.
3. Securely engage the parking brake so that the tires do not turn.
4. Install a tachometer where it can be seen by driver during test. •It is good practice to mark the point of specified engine
rpm on indicator.
5. Start engine, apply foot brake, and place selector lever in “D” position.
Fluid status Conceivable cause Required operation
Varnished (viscous
varnish state) Clutch, brake
scorchedReplace the CVT fluid and check the
CVT main unit and the vehicle for
malfunctions (wire harnesses, cool-
er pipes, etc.)
Milky white or
cloudy Water in the fluidReplace the CVT fluid and check for
places where water is getting in.
Large amount of
metal powder mixed
in Unusual wear of
sliding parts within
CVT
Replace the CVT fluid and check for
improper operation of the CVT.
SAT638A
SAT647B
SAT513G
SAT775B
Revision: May 2010
2011 Versa