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![NISSAN LATIO 2011 Service Repair Manual MT-32
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TRANSAXLE ASSEMBLY
29. Install 5th-reverse fork rod (1) to clutch housing according to the
following procedures.
CAUTION:
Replace 5th-reverse fork rod and 5th-r NISSAN LATIO 2011 Service Repair Manual MT-32
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TRANSAXLE ASSEMBLY
29. Install 5th-reverse fork rod (1) to clutch housing according to the
following procedures.
CAUTION:
Replace 5th-reverse fork rod and 5th-r](/manual-img/5/57357/w960_57357-3252.png)
MT-32
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TRANSAXLE ASSEMBLY
29. Install 5th-reverse fork rod (1) to clutch housing according to the
following procedures.
CAUTION:
Replace 5th-reverse fork rod and 5th-reverse shift fork as a
set.
a. Pull gear of reverse gear assembly (2) up.
b. Temporarily install 5th-reverse fork rod to clutch housing.
c. Press gear of reverse gear assembly (1) down and then install 5th-reverse fork rod (2) to clutch housing.
CAUTION:
Set levers of 5th-reverse fork rod so as to align with reverse
gear assembly groove ( ).
30. Install 4th main gear (2) and spacer (1) to mainshaft. CAUTION:
Install spacer so that spacer protrusion faces to transaxle
rear side.
31. Press 3rd-4th shift fork down and then shift 3rd-4th coupling sleeve to 3rd gear side.
32. Shift control shaft shift lever (1) to the 3rd gear position. NOTE:
• If it is not shifted to the 3r d gear position, transaxle case can-
not be installed to clutch housing.
• The 3rd gear position means that control shaft select lever is fully rotated clockwise and it is returned approximately 10
degrees.
33. Apply recommended sealant to transaxle case mounting surface of clutch housing.
•Use Genuine Silicone RT V or an equivalent. GI-42, "
Rec-
ommended Chemical Product and Sealant".
CAUTION:
• Never allow old liquid gasket, moisture, oil, or foreign matte r to remain on mounting surface.
• Check that mounting surface is not damaged.
• Apply a continuous bead of liqu id gasket to the mounting surface.
PCIB1629E
PCIB1552E
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slightly rotate control shaft s NISSAN LATIO 2011 Service Repair Manual TRANSAXLE ASSEMBLYMT-33
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34. Install transaxle case to clutch hous ing. If it is difficult to install,
slightly rotate control shaft s](/manual-img/5/57357/w960_57357-3253.png)
TRANSAXLE ASSEMBLYMT-33
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34. Install transaxle case to clutch hous ing. If it is difficult to install,
slightly rotate control shaft shift lever counterclockwise, and then
install.
•1: Selector
• 2: Shift fork
CAUTION:
• Never disrupt liquid gasket bead with transaxle case or
other objects during installation.
• Be careful to align the lever of 5th-reverse fork rod with
reverse gear assembly groove.
35. Rotate input shaft so that bearing and shaft fit each other, and then tighten transaxle bolts ( ) to the specified torque. Refer to
MT-17, "
Exploded View".
36. Apply recommended sealant to the position switch thread and check ball plug thread. tighten them to tran- saxle case to specified torque.
•Use Genuine Silicon RTV or an equivalent. Refer to GI-42, "
Recommended Chemical Product and
Sealant".
CAUTION:
Never allow old liquid gasket, moisture, oil, or foreign matter to remain on thread.
37. Apply gear oil to mainshaft spline.
38. Install 5th main gear (1) to mainshaft using a suitable bolt (A) [M10 x 1.0] and a suitable nut (B).
39. Install adapter plate (1), bushing (2), and 5th input gear (3) to input shaft.
CAUTION:
Be careful with the orientation of adapter plate.
• : Transaxle case side
40. Install 5th-reverse synchronizer hub, 5th-reverse c oupling sleeve, and 5th-reverse shift fork according to
the following procedures.
a. Apply gear oil to 5th-reverse baulk ring.
PCIB1553E
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• Be careful with the orient ation of 5th-reverse coupling
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- : 5th input gear side
• Replace 5th- NISSAN LATIO 2011 Service Repair Manual TRANSAXLE ASSEMBLYMT-35
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• Be careful with the orient ation of 5th-reverse coupling
sleeve.
- : 5th input gear side
• Replace 5th-](/manual-img/5/57357/w960_57357-3255.png)
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• Be careful with the orient ation of 5th-reverse coupling
sleeve.
- : 5th input gear side
• Replace 5th-reverse synchronizer hub and 5th-reverse coupling sleeve as a set.
• Replace 5th-reverse shift fork and 5th-reverse fork rod as a set.
f. Check that the gear position is in the 3rd position. Press 5th-
reverse shift fork and shift to 5th gear.
g. Tighten bolt to the specified torque. Refer to MT-17, "
Exploded
View".
h. Tighten nut to the specified torque. Refer to MT-17, "
Exploded View".
CAUTION:
Never reuse nut.
i. Install retaining pin to 5th-reverse shift fork using a suitable tool. CAUTION:
Never reuse retaining pin.
41. Shift control shaft shift lever (1) to the neutral position.
42. Install O-ring to rear housing.
43. Install rear housing to transaxle case, and tighten bolts ( ) to the specified torque. Refer to MT-17, "
Exploded View".
CAUTION:
Never pinch O-ring when installing rear housing.
44. Install drain plug according to the following procedures.
a. Install gasket to drain plug. CAUTION:
Never reuse gasket.
b. Install drain plug to clutch housing using a suitable tool.
c. Tighten drain plug to the specified torque. Refer to MT-17,
"Exploded View".
45. Install filler plug according to the following procedures.
a. Install gasket to filler plug, and then install them to transaxle case. CAUTION:
Never reuse gasket.
b. Tighten filler plug to the specified torque. Refer to MT-17, "
Exploded View".
CAUTION:
Fill with gear oil before tightening filler plug to the specified torque.
JPDIC0409ZZ
SCIA7130E
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• Breakage, damage, and excessive wear of baulk ring cam surface and insert contact surface
Bearing
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• Breakage, damage, and excessive wear of baulk ring cam surface and insert contact surface
Bearing
Check b](/manual-img/5/57357/w960_57357-3259.png)
MAINSHAFT AND GEARMT-39
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• Breakage, damage, and excessive wear of baulk ring cam surface and insert contact surface
Bearing
Check bearing for damage and unsmooth rotation. Replace if neces-
sary.
ASSEMBLY
Note the following items, and assemble in the reverse order of disassembly. Refer to MT-17, "Exploded View".
CAUTION:
• Never reuse snap ring.
• Check that snap ring is secu rely installed to the groove.
• Apply gear oil to 3rd baulk ring.
• Apply gear oil to 1st outer baulk ring, 1st synchronizer cone, and 1st inner baulk ring.
• Apply gear oil to 2nd outer baulk ring, 2n d synchronizer cone, and 2nd inner baulk ring.
• Replace 1st outer baulk ring, 1st synchronize r cone, and 1st inner baulk ring as a set.
• Replace 2nd outer baulk ring, 2nd synchronizer cone, and 2nd outer baulk ring as a set.
• Be careful with the orientation of 1st-2nd synchronizer hub.
- A: 1st main gear side
- B: 2nd main gear side
• Replace 1st-2nd synchronizer hub and 1st-2nd coupling sleeve as a set.
• Be careful with the orientation of 1st-2nd coupling sleeve.
- A: 2nd main gear side
- B: 1st main gear side
SCIA0608J
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5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
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the](/manual-img/5/57357/w960_57357-3265.png)
PRECAUTIONSMT-45
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5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000005929682
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
PrecautionINFOID:0000000005929683
• If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Installed CSC returns to the original position when removing transaxle assembly. Dust on clutch disc sliding
parts may damage CSC seal, and may cause clutch fluid leakage.
• Do not reuse transaxle oil.
• Drain, fill and check transaxle oil with the vehicle on level surface.
• During removal or installation, keep inside of transaxle clear of dust or dirt.
• Check for the correct installation orientation prior to removal or disassembly. If matching marks are required, be certain they do not interfere with the function of the parts they are applied to.
• In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If tight- ening sequence is specified, follow it.
• Be careful not to damage the sliding surfaces and mating surfaces of parts.
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M/T OIL
M/T OIL
Changing M/T OilINFOID:0000000005929688
DRAINING
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and d NISSAN LATIO 2011 Service Repair Manual MT-54
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M/T OIL
M/T OIL
Changing M/T OilINFOID:0000000005929688
DRAINING
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and d](/manual-img/5/57357/w960_57357-3274.png)
MT-54
< SERVICE INFORMATION >[RS6F94R]
M/T OIL
M/T OIL
Changing M/T OilINFOID:0000000005929688
DRAINING
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and drain oil.
3. Install a new gasket onto drain plug (1) and install it into tran-
saxle. Tighten drain plug to specification. Refer to MT-61, "
Com-
ponent".
CAUTION:
Do not reuse gasket.
FILLING
1. Remove filler plug (1). Fill with new oil until oil level reaches the specified limit at filler plug hole as shown.
2. After refilling oil, check oil level. Install a new gasket on filler plug (1), then install it into transaxle. Tighten filler plug to specifica-
tion. Refer to MT-61, "
Component".
CAUTION:
Do not reuse gasket.
Checking M/T OilINFOID:0000000005929689
OIL LEAKAGE AND OIL LEVEL
1. Make sure that oil is not leaking from transaxle or around it.
2. Remove filler plug (1) and check oil level at filler plug hole as shown.
CAUTION:
Do not start engine wh ile checking oil level.
3. Install a new gasket onto filler plug (1) and install it into tran-
saxle. Tighten filler plug to specification. Refer to MT-61, "
Com-
ponent".
CAUTION:
Do not reuse gasket.
SCIA7622E
Oil grade and capacity
: Refer to MA-14, "
Fluids and Lubricants"
SCIA7623E
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SIDE OIL SEAL
SIDE OIL SEAL
Removal and InstallationINFOID:0000000005929691
REMOVAL
1. Remove front drive shafts from transaxle assembly. Refer to
FAX-9, "Remov NISSAN LATIO 2011 Service Repair Manual MT-56
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SIDE OIL SEAL
Removal and InstallationINFOID:0000000005929691
REMOVAL
1. Remove front drive shafts from transaxle assembly. Refer to
FAX-9, "Remov](/manual-img/5/57357/w960_57357-3276.png)
MT-56
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SIDE OIL SEAL
SIDE OIL SEAL
Removal and InstallationINFOID:0000000005929691
REMOVAL
1. Remove front drive shafts from transaxle assembly. Refer to
FAX-9, "Removal and Installation (Left Side)"
and FAX-10, "Removal and Installation (Right Side)".
2. Remove differential side oil seal (1) using a suitable tool. CAUTION:
Be careful not to damage transaxle case and clutch hous-
ing.
INSTALLATION
Installation is in the reverse order of removal.
• Install differential side oil seal (1) to clutch housing and transaxlecase using Tool.
CAUTION:
Do not reuse oil seal.
- A: Transaxle case side
- B: Clutch housing side
CAUTION:
• Never reuse differential oil seal
• Never incline differential oil seal.
• Never damage clutch housing and transaxle case.
• Check oil level after installation. Refer to MT-54, "
Checking M/T Oil".
SCIA7625E
Tool number : KV32500QAA (B.vi 1666-B)
Dimension (L1) : 1.2 - 1.8 mm (0.047 - 0.071 in)
Dimension (L2) : 2.7 - 3.3 mm (0.106 - 0.130 in)
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MT-62
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TRANSAXLE ASSEMBLY
• When installing the transaxle assembly to the engine, install the
bolts as shown.
CAUTION:
When installing transaxle assembly, be careful not to bring
transaxle input shaft into co ntact with clutch cover.
A: M/T to engine
B: Engine to M/T
• Bleed the air from the clutch hydraulic system. Refer to CL-9, "
Air Bleeding Procedure".
• After installation, check oil level, and check for leaks and loose mechanisms. Refer to MT-54, "
Checking M/T
Oil".
Disassembly and AssemblyINFOID:0000000005929698
COMPONENTS
Case and Housing Components
Bolt No.12
Quantity 36
Bolt length “ ” mm (in) 60 (2.36)
50 (1.97)
Tightening torque
N·m (kg-m, ft-lb) 62.0 (6.3, 46)
PCIB1786E
Revision: May 2010
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