P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
EC-317
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
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P0443 EVAP CANISTER PURGE VOLUME
CONTROL SOLENOID VALVE
DTC LogicINFOID:0000000006288307
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Perform “DTC CONFIRMATION PROCEDURE” when the fuel level is between 1/4 and 3/4 full, and
vehicle is placed on flat level surface.
Always perform test at a temperature of 5 to 60 °C (41 to 140 °F).
Cool the vehicle so that engi ne coolant temperature becomes same level as ambient temperature.
Do you have CONSULT-III
YES >> GO TO 2.
NO >> GO TO 4.
2.PERFORM DTC CONFIRMATION PROCEDURE A
WITH CONSULT-III
1. Turn ignition switch ON.
2. Check that the following condition are met. FUEL T/TMP SE: 0 - 35 °C (32 - 95 °F)
3. Start engine and wait at least 60 seconds.
4. Check 1st trip DTC.
IS 1st trip DTC detected?
OK >> Proceed to EC-318, "Diagnosis Procedure".
NG >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE B
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Turn ignition switch ON.
6. Select “PURG VOL CN/V P1444” of “EVAPORA TIVE SYSTEM” in “DTC WORK SUPPORT” mode with
CONSULT-III.
7. Touch “START”.
8. Start engine and let it idle until “TESTING” on CO NSULT-III changes to “COMPLETED”. (It will take
approximately 10 seconds.)
If “TESTING” is not displayed afte r 5 minutes, retry from step 2.
9. Touch “SELF-DIAG RESULTS”.
DTC No. Trouble diagnosis name
(Trouble diagnosis content) DTC detecting condition Possible cause
P0443 PURG VOLUME CONT/V
(EVAP canister purge vol-
ume control solenoid valve) A
The canister purge flow is detected dur-
ing the vehicle is stopped while the en-
gine is running, even when EVAP
canister purge volume control solenoid
valve is completely closed. EVAP control system pressure sensor
EVAP canister purge volume control
solenoid valve
(The valve is stuck open.)
EVAP canister vent control valve
EVAP canister
Hoses (Hoses are connected incorrectly or
clogged.)
B
The canister purge flow is detected dur-
ing the specified driving conditions, even
when EVAP canister purge volume con-
trol solenoid valve is completely closed.
Revision: 2010 May2011 QX56
P1197 OUT OF GASEC-397
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
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P1197 OUT OF GAS
DescriptionINFOID:0000000006217903
This diagnosis result is detected when the fuel level
of the fuel tank is extremely low and the engine does not
run normally.
DTC LogicINFOID:0000000006217904
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is 11 V or more at idle.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
Start the engine.
Does the engine start?
YES >> GO TO 3.
NO >> Proceed to EC-398, "
Diagnosis Procedure".
3.PERFORM DTC CONFIRMATION PROCEDURE-II
1. Warm up the engine to the normal operating temperature. NOTE:
For best results, warm up the engine until “COOLAN TEMP/S” on “DATA MONITOR” of CONSULT-III
reaches at least 70 °C (158 °F).
2. Keep the engine speed at 3,500 rpm for 5 seconds and let it idle at least 60 seconds..
3. Check the 1st trip DTC. NOTE:
If the fuel tank has sufficient fuel, this diagnosis result may not be detected.
Is 1st trip DTC detected?
YES >> Proceed to EC-398, "Diagnosis Procedure".
NO >> INSPECTION END
DTC No. Trouble diagnosis name
(Trouble diagnosis content) DTC detecting condition Possible cause
P1197 FUEL RUN OUT
(Out of gas) Fuel rail pressure remains at 1.5 MPa (15
bar, 15.3 kg/cm
2, 217.5 psi) or less for 3
seconds or more with the fuel level too
low.
Fuel rail pressure remains 2.7 MPa (27
bar, 27.5 kg/cm
2, 392 psi) lower than a tar-
get fuel pressure for 5 seconds or more
with the fuel level too low.
Fuel rail pressure remains at 0.23 MPa
(2.3 bar, 2.346 kg/cm
2, 33.35 psi) or less
for 5 seconds or more with the fuel level
too low.
NOTE:
Allow engine coolant temperature to reach
70 °C (158 °F) or more once. Out of gas
Harness or connectors (The low pressure fuel
pump circuit is open or shorted.)
Low pressure fuel pump
Fuel pressure regulator
Low pressure fuel system
Low fuel pressure sensor
Harness or connectors (The high pressure fuel
pump circuit is shorted.)
High pressure fuel pump
High pressure fuel system
Fuel rail pressure sensor
Disconnection of the fuel hose
Revision: 2010 May2011 QX56
EC-400
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
P1217 ENGINE OVER TEMPERATURE
P1217 ENGINE OVER TEMPERATURE
DTC LogicINFOID:0000000006217909
DTC DETECTION LOGIC
NOTE:
If DTC P1217 is displayed with DTC UXXXX, perform the trouble diagnosis for DTC UXXXX.
If DTC P1217 is displayed with DTC P0607, perfo rm the trouble diagnosis for DTC P0607. Refer to
EC-378, "
DTC Logic".
If DTC P1217 is displayed with DTC P0527, perfo rm the trouble diagnosis for DTC P0527. Refer to
EC-367, "
DTC Logic".
If the cooling fan or any of other components in the cooling system has a malfunction, engine coolant temper-
ature increases.
When the engine coolant temperature reaches an abnorma lly high temperature condition, a malfunction is
indicated.
CAUTION:
When a malfunction is indicated, al ways replace the coolant. Refer to CO-8, "
Draining" and CO-9,
"Refilling". Also, replace the engine oil. Refer to LU-8, "Draining" and LU-8, "Refilling".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Always use
coolant with the proper mixture ratio. Refer to MA-11, "
Anti-Freeze Coolant Mixture Ratio".
2. After refilling coolant, run engine to en sure that no water-flow noise is emitted.
DTC CONFIRMATION PROCEDURE
1.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-400, "
Component Function Check".
NOTE:
Use component function check to check the overall functi on of the cooling fan. During this check, a DTC might
not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-401, "
Diagnosis Procedure".
Component Function CheckINFOID:0000000006217910
1.PERFORM COMPONENT FUNCTION CHECK-I
WARNING:
Never remove the reservoir tank cap when the engi ne is hot. Serious burns could be caused by high
pressure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217 Engine over temperature
(Overheat) Cooling fan does not operate properly
(Overheat).
Cooling fan system does not operate properly (Overheat).
Engine coolant is not within the specified quantity. Harness or connectors
(The cooling fan circuit is open or shorted.)
IPDM E/R
Electrically-controlled cooling fan coupling
Cooling fan speed sensor
Radiator hose
Radiator
Reservoir tank cap
Water pump
Thermostat
Revision: 2010 May2011 QX56
EC-402
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
P1217 ENGINE OVER TEMPERATURE
YES >> GO TO 3.
NO >> GO TO 4.
3.CHECK ENGINE COOLANT LEAKAGE-II
Check the following for leakage.
Hose
Radiator
Water pump
>> Repair or replace malfunctioning part.
4.CHECK RESERVOIR TANK CAP
Check reservoir tank cap. Refer to CO-11, "
RESERVOIR TANK CAP : Inspection".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace reservoir tank cap.
5.CHECK THERMOSTAT
Check thermostat. Refer to CO-21, "
Inspection".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace thermostat. Refer to CO-20, "
Removal and Installation".
6.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-216, "
Component Inspection (Engine Coolant Temperature Sensor)".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace engine coolant temperature sensor. Refer to EM-86, "
Exploded View".
7.CHECK MAIN 12 CAUSES
If the cause cannot be isolated, check the CO-6, "
TroubleshootingChart".
>> INSPECTION END
Revision: 2010 May2011 QX56
ENGINE CONTROL SYSTEM SYMPTOMSEC-525
< SYMPTOM DIAGNOSIS > [VK56VD]
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Mass air flow sensor circuit
1
12 2
222 2 EC-201
Engine coolant temperature sensor circuit
333
EC-217
Air fuel ratio (A/F) sensor 1 circuit EC-181
EC-228
EC-232
EC-235
EC-238
Throttle position sensor circuit
22EC-219
EC-288
EC-406
EC-407
EC-475
Accelerator pedal position sensor circuit 3 2 1
EC-468EC-471
EC-478
Knock sensor circuit 2 3
EC-297
Engine oil temperature sensor 4 2 3EC-285
Crankshaft position sensor circuit 2 2EC-299
Camshaft position sensor circuit 3 2EC-303
Vehicle speed signal circuit 2 3 3 3EC-356
Power steering pressure sensor circuit 2 3 3EC-371
ECM 22333333333EC-376EC-378
EC-380
Intake valve timing control solenoid valve cir-
cuit
32 13223 3
EC-193
VVEL control module 3 4 4 3 EC-451EC-452
VVEL actuator motor 3 4 4 3
EC-390
VVEL actuator motor relay 3 4 4 3EC-393
VVEL control shaft position sensor 3 4 4 3EC-387
PNP signal circuit 3 3 3 3 3EC-383
Refrigerant pressure sensor circuit 2 3 3 4EC-520
Electrical load signal circuit 3EC-493
Air conditioner circuit 223333333 3 2HAC-60
ABS actuator and electric unit (control unit) 4BRC-60
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Revision: 2010 May2011 QX56
EM-30
< REMOVAL AND INSTALLATION >
INTAKE MANIFOLD
INTAKE MANIFOLD
Exploded ViewINFOID:0000000006289543
Removal and InstallationINFOID:0000000006289544
REMOVAL
WARNING:
To avoid the danger of being scalded, never drain the engine coolant when the engine is hot.
1. Remove engine cover and bracket. Refer to EM-25, "
Exploded View".
2. Remove air cleaner case (upper) and air duct. Refer to EM-27, "
Exploded View".
3. Disconnect manifold absolute pressu re (MAP) sensor harness connector.
4. Remove EVAP canister purge control solenoid valve.
5. Disconnect PCV hoses from intake manifold. Add matching marks as necessary for easier installation.
6. Drain engine coolant from radiator. Refer to CO-8, "
Draining".
CAUTION:
Perform this step when the engine is cold.
1. Intake manifold 2. PCV hose 3. Clamp
4. EVAP canister purge control sole-
noid valve 5. Clamp 6. EVAP hose
7. Gasket 8. Gasket 9. Electric throttle control actuator
10. PCV hose 11. O-ring 12. Manifold absolute pressure (MAP)
sensor
A. To rocker cover (bank 2) B. To centralized under-floor piping C. To rocker cover (bank 1)
Refer to GI-4, "
Components" for symbols in the figure.
JSBIA0402GB
Revision: 2010 May2011 QX56
INTAKE MANIFOLDEM-31
< REMOVAL AND INSTALLATION >
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Never spill engine coolant on drive belts.
NOTE:
When removing only intake manifold, move electric
throttle control actuator without disconnecting the
water hoses.
7. Remove electric throttle control actuator. Loosen mounting bolts in reverse order as shown in the figure.
NOTE:
The figure shows the electric throttle control actuator viewed
from the air duct side.
CAUTION:
Handle carefully to avoid an y impact to electric throttle
control actuator.
Never disassemble.
8. Remove intake manifold, using a power tool. Loosen mounting bolts in reverse order as shown in the figure.
9. Remove intake manifold gaskets. CAUTION:
Cover engine openings to avoid entry of foreign materials.
10. Remove manifold absolute pressure (MAP) sensor, if necessary. CAUTION:
Handle carefully to avoid any impact to manifold absolute pressure (MAP) sensor.
INSTALLATION
Note the following item, and install in the reverse order of removal.
Intake Manifold
Tighten in numerical order as shown in the figure.
Electric Throttle Control Actuator
JPBIA2362ZZ
: Engine front
JPBIA3470ZZ
: Engine front
JPBIA3470ZZ
Revision: 2010 May2011 QX56
EM-40
< REMOVAL AND INSTALLATION >
EXHAUST MANIFOLD AND THREE WAY CATALYST
EXHAUST MANIFOLD AND THREE WAY CATALYST
Exploded ViewINFOID:0000000006289550
Removal and InstallationINFOID:0000000006289551
REMOVAL
WARNING:
Perform the work when the exhaust and cooling system have cooled sufficiently.
1. Drain engine coolant from radiator. Refer to CO-8, "
Draining".
CAUTION:
Perform this step when the engine is cold.
Never spill engine coolant on drive belt.
2. Remove reservoir tank. Refer to CO-13, "
Exploded View".
3. Remove drive belt. Refer to EM-20, "
Removal and Installation".
4. Remove power steering oil pump. Refer to ST-48, "
Exploded View".
5. Remove radiator. Refer to CO-13, "
Exploded View".
6. Remove front under cover. Refer to EXT-25, "
Exploded View".
7. Remove front wheels and tires. Refer to WT-64, "
Exploded View".
8. Remove A/C compressor. Refer to HA-30, "
Exploded View".
9. Remove alternator and alternator bracket. Refer to CHG-25, "
Exploded View".
10. Remove exhaust front tube (bank 1 and bank 2). Refer to EX-5, "
Exploded View".
1. Air fuel ratio sensor 1 (bank 2) 2. Exhaust manifold cover (bank 2) 3. Exhaust manifold and three way cat-
alyst (bank 2)
4. Gasket 5. Exhaust manifold and three way cat-
alyst (bank 1)6. Exhaust manifold cover (bank 1)
7. Air fuel ratio sensor 1 (bank 1)
Refer to GI-4, "
Components" for symbols in the figure.
JSBIA0389GB
Revision: 2010 May2011 QX56