HOW TO READ WIRING DIAGRAMSGI-13
< HOW TO USE THIS MANUAL >
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4 Wire color This shows a code for the color of the wire.
B = Black
W = White
R = Red
G = Green
L = Blue
Y = Yellow
LG = Light Green
BG = Beige BR = Brown
OR or O = Orange
P = Pink
PU or V (Violet) = Purple
GY or GR = Gray
SB = Sky Blue
CH = Dark Brown
DG = Dark Green
When the wire color is striped, the base color is given first, followed by the stripe color as shown below:
Example: L/W = Blue with White Stripe
5 Connector This means the connector information.
This unit-side is described by the connector symbols.
Number Item Description
Revision: 2010 May2011 QX56
SERVICE INFORMATION FOR ELECTRICAL INCIDENTGI-41
< BASIC INSPECTION >
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lowing section illustrates ways to simulate the c onditions/environment under which the owner experiences an
electrical incident.
The section is broken into the six following topics: Vehicle vibration
Heat sensitive
Freezing
Water intrusion
Electrical load
Cold or hot start up
Get a thorough description of the incident from the customer . It is important for simulating the conditions of the
problem.
VEHICLE VIBRATION
The problem may occur or become worse while driving on a rough road or when engine is vibrating (idle with
A/C on). In such a case, you will want to check for a vibration related condition. Refer to the following illustra-
tion.
Connector & Harness
Determine which connectors and wiring harness would affect the electrical system you are inspecting. Gently
shake each connector and harness while monitoring the syst em for the incident you are trying to duplicate.
This test may indicate a loose or poor electrical connection.
Hint
Connectors can be exposed to moisture. It is possible to get a thin film of corrosion on the connector termi-
nals. A visual inspection may not reveal this without disconnecting the connector. If the problem occurs inter-
mittently, perhaps the problem is caused by corrosi on. It is a good idea to disconnect, inspect and clean the
terminals on related connectors in the system.
Sensor & Relay
Gently apply a slight vibration to sensors and relays in the system you are inspecting.
This test may indicate a loose or poorly mounted sensor or relay.
Engine Compartment
There are several reasons a vehicle or engine vibration could cause an electrical complaint. Some of the
things to check for are:
Connectors not fully seated.
Wiring harness not long enough and is being stressed due to engine vibrations or rocking.
Wires laying across brackets or moving components.
Loose, dirty or corroded ground wires.
Wires routed too close to hot components.
To inspect components under the hood, start by verifyi ng the integrity of ground connections. (Refer to Ground
Inspection described later.) First check that the syst em is properly grounded. Then check for loose connection
by gently shaking the wiring or components as previous ly explained. Using the wiring diagrams inspect the
wiring for continuity.
Behind the Instrument Panel
An improperly routed or improperly clamped harness can become pinched during accessory installation. Vehi-
cle vibration can aggravate a harness which is routed along a bracket or near a screw.
Under Seating Areas
SGI839
Revision: 2010 May2011 QX56
GI-48
< BASIC INSPECTION >
CONSULT-III/GST CHECKING SYSTEM
CONSULT-III/GST CHECKING SYSTEM
DescriptionINFOID:0000000006280856
When CONSULT-III/GST is connected with a data link connector
(A) equipped on the vehicle side, it will communicate with the con-
trol unit equipped in the vehicle and then enable various kinds of
diagnostic tests.
Refer to “CONSULT-III Software Operation Manual” for more infor- mation.
CONSULT-III Function a nd System Application*1INFOID:0000000006280857
1 : Instrument lower panel LH
JPAIA0769ZZ
Diagnostic test
mode Function
ENGINE
TRANSMISSION AIR BAG
METER/M&A
AUTO BACK DOOR BCM
AUTO DRIVE POS. ABS
IPDM E/R
ALL MODE AWD/4WD MULTI AV
ICC/ADAS SONAR
AIR PRESSURE MONITOR AFS (ADAPTIVE LIGHT)
PRECRASH SEAT BELT HVAC
LASER
LANE CAMERA
ACCELE PEDAL ACT
E–SUS
SIDE RADAR LEFT
SIDE RADAR RIGHT CAN GATEWAY
Work Support This mode
enables a
technician to
adjust some
devices fast-
er and more
accurately.xx - - - xxx - xxxxxx - xxx - xxx -
Self Diagnostic
Results Retrieve DTC
from ECU
and display
diagnostic
items.
xxxxxxxxxxxxxxxxxxxxxxxx
Data Monitor Monitor the
input/output
signal of the
control unit in
real time.xx - xxxxxxxxxxxxxxxxxxxx -
CAN Diagnosis This mode
displays a
network diag-
nosis result
about CAN
by a diagram.xxxxxxxxxxxx -xxxxxxxxxxx
CAN Diagnosis
Support Moni-
tor It monitors
the status of
CAN commu-
nication.
xx - xxxxxxxxx -xxxxxxxxxxx
Revision: 2010 May2011 QX56
GI-50
< BASIC INSPECTION >
CONSULT-III/GST CHECKING SYSTEM
CONSULT-III/GST Data Link Connector (DLC) Circuit
INFOID:0000000006280858
INSPECTION PROCEDURE
If the CONSULT-III/GST cannot diagnose the system properly, check the following items.
NOTE:
The DDL1 and DDL2 circuits from DLC pins 12, 13, 14 and 15 may be connected to more than one system. A
short in a DDL circuit connected to a control unit in one system may affect CONSULT-III access to other sys-
tems.
If the GST cannot operate properly, check the circ uit based on the information of SAE J1962 and ISO 15031-
3.
Symptom Check item
CONSULT-III/GST cannot ac-
cess any system. CONSULT-III/GST DLC power supply circuit (Terminal 8 and 16) and ground circuit (Terminal 4 and
5)
CONSULT-III cannot access in-
dividual system. (Other sys-
tems can be accessed.) Power supply and ground circuit for the control unit of the system (For detailed circuit, refer to wiring
diagram for each system.)
Open or short circuit between the system and CONSULT-III DLC (For detailed circuit, refer to wiring
diagram for each system.)
Open or short circuit CAN communication line. Refer to LAN-18, "
Trouble Diagnosis Flow Chart".
Revision: 2010 May2011 QX56
CONSULT-III/GST CHECKING SYSTEMGI-51
< BASIC INSPECTION >
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Wiring Diagram - CONSULT- III/GST CHECKING SYSTEM -INFOID:0000000006280859
WITH ICC
JCAWM0358GB
Revision: 2010 May2011 QX56
HA-1
VENTILATION, HEATER & AIR CONDITIONER
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SECTION HA
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B
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CONTENTS
HEATER & AIR CONDITIONING SYSTEM
PRECAUTION ................ ...............................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect .....................................
3
Precaution for Procedure without Cowl Top Cover ......4
Precautions For Refrigerant System Service ............4
Service Equipment ....................................................6
PREPARATION ............................................9
PREPARATION .............................................. .....9
Special Service Tool ........................................... ......9
Commercial Service Tool ........................................12
Sealant or/and Lubricant .........................................12
SYSTEM DESCRIPTION .............................13
COMPONENT PARTS ................................... ....13
Component Parts Location .................................. ....13
Component Description ...........................................13
SYSTEM .............................................................14
System Diagram .................................................. ....14
System Description .................................................14
BASIC INSPECTION ...................................16
DIAGNOSIS AND REPAIR WORKFLOW ..... ....16
Work Flow ........................................................... ....16
REFRIGERANT ..................................................18
Description .......................................................... ....18
Leak Test ................................................................18
Recycle Refrigerant .................................................20
Charge Refrigerant ..................................................20
LUBRICANT ................................................... ....22
Description .......................................................... ....22
Inspection ............................................................ ....22
Perform Lubricant Return Operation .......................22
Lubricant Adjusting Procedure for Components
Replacement Except Compressor ...........................
22
Lubricant Adjusting Procedure for Compressor
Replacement ...........................................................
23
PERFORMANCE TEST ....................................25
Inspection ................................................................25
SYMPTOM DIAGNOSIS ..............................27
REFRIGERATION SYSTEM SYMPTOMS ........27
Trouble Diagnosis For Unusual Pressure ............ ....27
Symptom Table .......................................................27
NOISE ................................................................29
Symptom Table .......................................................29
REMOVAL AND INSTALLATION ...............30
COMPRESSOR .................................................30
Exploded View ..................................................... ....30
COMPRESSOR ..........................................................30
COMPRESSOR : Removal and Installation ............30
MAGNET CLUTCH ................................................ ....31
MAGNET CLUTCH : Removal and Installation of
Compressor Clutch ..................................................
31
Inspection ................................................................32
COOLER PIPE AND HOSE ..............................33
Exploded View .........................................................33
HIGH-PRESSURE FLEXIBLE HOSE ........................34
HIGH-PRESSURE FLEXIBLE HOSE : Removal
and Installation .................................................... ....
34
LOW-PRESSURE FLEXIBLE HOSE ..................... ....35
LOW-PRESSURE FLEXIBLE HOSE : Removal
and Installation ........................................................
35
HIGH-PRESSURE PIPE ............................................35
Revision: 2010 May2011 QX56
HA-14
< SYSTEM DESCRIPTION >
SYSTEM
SYSTEM
System DiagramINFOID:0000000006276146
System DescriptionINFOID:0000000006276147
REFRIGERANT CYCLE
Refrigerant Flow
JMIIA0921GB
Revision: 2010 May2011 QX56
HAC-1
VENTILATION, HEATER & AIR CONDITIONER
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SECTION HAC
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CONTENTS
HEATER & AIR CONDITIONING CONTROL SYSTEM
AUTOMATIC AIR CONDITIONING
PRECAUTION ................ ...............................
5
PRECAUTIONS .............................................. .....5
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
5
SYSTEM DESCRIPTION ..............................6
COMPONENT PARTS ................................... .....6
FRONT AUTOMATIC AIR CONDITIONING SYS-
TEM ........................................................................ ......
6
FRONT AUTOMATIC AIR CONDITIONING SYS-
TEM : Component Parts Location .............................
6
FRONT AUTOMATIC AIR CONDITIONING SYS-
TEM : Component Description ..................................
7
REAR AUTOMATIC AIR CONDITIONING SYS-
TEM ........................................................................ ......
8
REAR AUTOMATIC AIR CONDITIONING SYS-
TEM : Component Parts Location .............................
9
REAR AUTOMATIC AIR CONDITIONING SYS-
TEM : Component Description ................................
10
ACCS (ADVANCED CLIMATE CONTROL SYS-
TEM) ...................................................................... ....
10
ACCS (ADVANCED CLIMATE CONTROL SYS-
TEM) : Component Parts Location ..........................
11
ACCS (ADVANCED CLIMATE CONTROL SYS-
TEM) : Component Description ...............................
11
Aspirator ..................................................................12
Front Blower Motor ..................................................12
Rear Blower Motor ..................................................13
Refrigerant Pressure Sensor ...................................13
SYSTEM .............................................................14
FRONT AUTOMATIC AIR CONDITIONING SYS-
TEM ........................................................................ ....
14
FRONT AUTOMATIC AIR CONDITIONING SYS-
TEM : System Diagram ...........................................
14
FRONT AUTOMATIC AIR CONDITIONING SYS-
TEM : System Description .......................................
14
FRONT AUTOMATIC AIR CONDITIONING SYS-
TEM : Air Flow Control ............................................
15
FRONT AUTOMATIC AIR CONDITIONING SYS-
TEM : Air Inlet Control .............................................
16
FRONT AUTOMATIC AIR CONDITIONING SYS-
TEM : Air Outlet Control ..........................................
17
FRONT AUTOMATIC AIR CONDITIONING SYS-
TEM : Compressor Control ......................................
17
FRONT AUTOMATIC AIR CONDITIONING SYS-
TEM : Door Control ..................................................
18
FRONT AUTOMATIC AIR CONDITIONING SYS-
TEM : Temperature Control .....................................
21
FRONT AUTOMATIC AIR CONDITIONING SYS-
TEM : Fail-safe ........................................................
21
REAR AUTOMATIC AIR CONDITIONING SYS-
TEM ........................................................................ ....
22
REAR AUTOMATIC AIR CONDITIONING SYS-
TEM : System Diagram ...........................................
23
REAR AUTOMATIC AIR CONDITIONING SYS-
TEM : System Description .......................................
23
REAR AUTOMATIC AIR CONDITIONING SYS-
TEM : Air Flow Control ............................................
24
REAR AUTOMATIC AIR CONDITIONING SYS-
TEM : Air Outlet Control ..........................................
25
REAR AUTOMATIC AIR CONDITIONING SYS-
TEM : Door Control ..................................................
26
REAR AUTOMATIC AIR CONDITIONING SYS-
TEM : Temperature Control .....................................
27
ACCS (ADVANCED CLIMATE CONTROL SYS-
TEM) ....................................................................... ....
27
ACCS (ADVANCED CLIMATE CONTROL SYS-
TEM) : System Diagram ..........................................
28
ACCS (ADVANCED CLIMATE CONTROL SYS-
TEM) : System Description ......................................
28
Revision: 2010 May2011 QX56