RSU-8
< REMOVAL AND INSTALLATION >
REAR LOWER LINK & COIL SPRING
REMOVAL AND INSTALLATION
REAR LOWER LINK & COIL SPRING
Exploded ViewINFOID:0000000006225663
Removal and InstallationINFOID:0000000006225664
REMOVAL
1. Remove tires with power tool. Refer to WT-64, "Removal and Installation".
2. Remove wheel sensor harness. Refer to BRC-135, "
REAR WHEEL SENSOR : Removal and Installation".
3. Remove height sensor from rear lower link (right side). Refer to EXL-136, "
Removal and Installation".
4. Remove vehicle height sensor from rear lower link (left side). Refer to SCS-98, "
Removal and Installa-
tion".
5. Set suitable jack under rear lower link.
6. Using a spring compressor (commercial service tool), compress coil spring between rubber seat and upper seat until coil spring with a spring compressor is free.
CAUTION:
Be sure a spring compressor is securely at tached coil spring. Compress coil spring.
7. Remove rear lower link mounting bolt (axle housing side).
8. Slowly lower jack, then remove upper seat, co il spring and rubber seat from rear lower link.
9. Remove rear lower link mounting nut, eccentric disc, and adjusting bolt and then remove rear lower link.
10. Perform inspection after removal. Refer to RSU-9, "
Inspection".
INSTALLATION
Note the following, and install in the reverse order of removal.
1. Rear suspension member 2. Adjusting bolt 3. Rear lower link
4. Eccentric disc 5. Rubber seat 6. Coil spring
7. Upper seat
Refer to GI-4, "
Components" for symbols in the figure.
JPEIB0212GB
Revision: 2010 May2011 QX56
REAR LOWER LINK & COIL SPRINGRSU-9
< REMOVAL AND INSTALLATION >
C
DF
G H
I
J
K L
M A
B
RSU
N
O P
Make sure that upper seat and rubber seat are attached as shown in the figure.
When installing the coil spring (1), check that coil spring is attached as shown in the figure.
Perform the final tightening of rear suspension member and axle housing rubber bushing position under unladen condition with tires
on level ground.
Perform inspection after installation. Refer to RSU-9, "
Inspection".
InspectionINFOID:0000000006225665
INSPECTION AFTER REMOVAL
Check rear lower link, bushing and coil spring for defor mation, crack, and damage. Replace it if necessary.
INSPECTION AFTER INSTALLATION
1. Check wheel alignment. Refer to RSU-6, "Inspection".
2. Adjust neutral position of steering angle sensor. Refer to BRC-64, "
Work Procedure".
3. Adjust levelizer adjustment of height sensor. Refer to EXL-61, "
LEVELIZER ADJUSTMENT : Special
Repair Requirement".
4. Check standard vehicle height setting of vehicle height sensor. Refer to SCS-67, "
Work Procedure".
: Vehicle outside
JPEIB0219ZZ
A : Vehicle upper side
B : Two paint marks
C : One paint mark
D : Vehicle inside
JPEIB0237ZZ
Revision: 2010 May2011 QX56
REAR SHOCK ABSORBERRSU-11
< REMOVAL AND INSTALLATION >
C
DF
G H
I
J
K L
M A
B
RSU
N
O P
Inadvertent piping removal causes fluid to splatter.
2. Remove tires with power tool. Refer to WT-64, "
Removal and Installation".
3. Remove height sensor from rear lower link (right side). Refer to EXL-136, "
Removal and Installation".
4. Remove vehicle height sensor from rear lower link (left side). Refer to SCS-98, "
Removal and Installa-
tion".
5. Remove air tube from shock absorber assembly. Refer to SCS-95, "
Removal and Installation".
6. Remove middle tube assembly from shock absorber assembly. (With HBMC) Refer to SCS-44, "
REAR
TUBE ASSEMBLY : Removal and Installation".
7. Remove shock absorber mounting bolt (lower side).
8. Remove piston rod lock nut.
9. Remove bracket, bushings, and shock absorber. (With HBMC)
10. Remove washers, bushings, and shock absorber. (Without HBMC)
11. Perform inspection after removal. Refer to RSU-11, "
Inspection and Adjustment".
INSTALLATION
Note the following, and install in the reverse order of removal.
When installing the bracket (1), check that bracket is attached as
shown in the figure. (With HBMC)
Use the holder (A) [SST: KV10109300 ( −)] and a suitable tool
(B) to tighten piston rod lock nut so that the bracket does not
become misaligned. (With HBMC)
Install air tube to shock absorber assembly. Refer to SCS-95,
"Removal and Installation".
Perform final tightening of bolts and nuts at the shock absorber
lower side (rubber bushing), under unladen conditions with tires on
level ground.
Perform inspection after installation. Refer to RSU-11, "
Inspection
and Adjustment".
After replacing the shock absorber, always follow the disposal pro- cedure to discard the shock absorber. Refer to RSU-12, "
Dis-
posal".
Inspection and AdjustmentINFOID:0000000006225668
INSPECTION AFTER REMOVAL
Check the following items, and replace the parts if necessary.
Shock absorber assembly for deformation, cracks, damage.
Piston rod on shock absorber assembly for damage, uneven wear, and distortion.
Welded and sealed areas for oil leakage.
INSPECTION AFTER INSTALLATION
1. Check wheel alignment. Refer to RSU-6, "Inspection".
2. Adjust neutral position of steering angle sensor. Refer to BRC-64, "
Work Procedure".
3. Adjust levelizer adjustment of height sensor. Refer to EXL-61, "
LEVELIZER ADJUSTMENT : Special
Repair Requirement".
4. Check standard vehicle height setting of vehicle height sensor. Refer to SCS-67, "
Work Procedure".
ADJUSTMENT AFTER INSTALLATION (WITH HBMC)
: Vehicle front
A : Frame edge line
B: Almost parallel
JPEIB0232ZZ
JPEIB0220ZZ
Revision: 2010 May2011 QX56
RSU-14
< REMOVAL AND INSTALLATION >
SUSPENSION ARM
1. Move the ball joint at least ten times by hand to check for smooth movement.
2. Hook spring balance (A) at groove. Confirm spring balancemeasurement value is within specifications when ball stud
begins moving.
If swing torque exceeds the standard range, replace suspension arm assembly.
Rotating Torque Inspection
1. Move the ball joint at least ten times by hand to check for smooth movement.
2. Check that rotating torque is within the specifications.
If rotating torque exceeds the standard range, replace suspension arm assembly.
Axial End Play Inspection
1. Move the ball joint at least ten times by hand to check for smooth movement.
2. Move tip of ball stud in axial direction to check for looseness.
If axial end play exceeds the standard r ange, replace suspension arm assembly.
INSPECTION AFTER INSTALLATION
1. Check wheel alignment. Refer to RSU-6, "Inspection".
2. Adjust neutral position of steering angle sensor. Refer to BRC-64, "
Work Procedure".
3. Adjust levelizer adjustment of height sensor. Refer to EXL-61, "
LEVELIZER ADJUSTMENT : Special
Repair Requirement".
4. Check standard vehicle height setting of vehicle height sensor. Refer to SCS-67, "
Work Procedure".
ADJUSTMENT AFTER INSTALLATION (WITH HBMC)
Bleed air from the HBMC. Refer to SCS-18, "Work Procedure".
Swing torque : Refer to
RSU-20, "
Ball Joint".
JPEIA0005ZZ
Rotating torque : Refer to RSU-20, "Ball Joint".
Axial end play : Refer to RSU-20, "
Ball Joint".
Revision: 2010 May2011 QX56
RSU-16
< REMOVAL AND INSTALLATION >
FRONT LOWER LINK
2. Hook spring balance (A) at groove. Confirm spring balancemeasurement value is within specifications when ball stud
begins moving.
If swing torque exceeds the standard range, replace front lower link.
Rotating Torque Inspection
1. Move the ball joint at least ten times by hand to check for smooth movement.
2. Check that rotating torque is within the specifications.
If rotating torque exceeds the standar d range, replace front lower link.
Axial End Play Inspection
1. Move the ball joint at least ten times by hand to check for smooth movement.
2. Move tip of ball stud in axial direction to check for looseness.
If axial end play exceeds the standard range, replace front lower link.
INSPECTION AFTER INSTALLATION
1. Check wheel alignment. Refer to RSU-6, "Inspection".
2. Adjust neutral position of steering angle sensor. Refer to BRC-64, "
Work Procedure".
Swing torque : Refer to
RSU-20, "
Ball Joint".
JPEIA0005ZZ
Rotating torque : Refer to RSU-20, "Ball Joint".
Axial end play : Refer to RSU-20, "
Ball Joint".
Revision: 2010 May2011 QX56
RSU-18
< UNIT REMOVAL AND INSTALLATION >
REAR SUSPENSION MEMBER
UNIT REMOVAL AND INSTALLATION
REAR SUSPENSION MEMBER
Exploded ViewINFOID:0000000006225676
Removal and InstallationINFOID:0000000006225677
REMOVAL
1. Reduce system pressure. (With HBMC) Refer to SCS-18, "Work Procedure".
CAUTION:
Inadvertent piping removal causes fluid to splatter.
2. Remove tires with power tool. Refer to WT-64, "
Removal and Installation".
3. Remove emergency tires.
4. Remove front tube and main muffler. Refer to EX-5, "
Removal and Installation".
5. Remove caliper assembly. Hang caliper assembly in a place where it will not interfere with work. Refer to BR-43, "
BRAKE CALIPER ASSEMBLY : Removal and Installation".
CAUTION:
Avoid depressing brake pedal wh ile brake caliper is removed.
6. Remove disc rotor. Refer to RAX-7, "
Removal and Installation".
7. Remove wheel sensor harness from rear suspension member. Refer to BRC-135, "
REAR WHEEL SEN-
SOR : Removal and Installation".
8. Remove height sensor from rear lower link (right side). Refer to EXL-136, "
Removal and Installation".
9. Remove vehicle height sensor from rear lower link (left side). Refer to SCS-98, "
Removal and Installa-
tion".
10. Remove parking brake cable mounting bolt and separa te parking brake cable from vehicle and rear sus-
pension member. Refer to PB-5, "
Removal and Installation".
11. Remove shock absorber mounting bolt (lower side).
12. Remove stabilizer bar. (Without HBMC). Refer to RSU-17, "
Removal and Installation".
13. Remove rear lower link and coil spring. Refer to RSU-8, "
Removal and Installation".
14. Remove drive shaft. Refer to RAX-11, "
Removal and Installation".
15. Remove propeller shaft. Refer to DLN-137, "
Removal and Installation" (2WD), DLN-144, "Removal and
Installation" (4WD).
1. Rear suspension member
Refer to GI-4, "
Components" for symbols in the figure.
JPEIB0218GB
Revision: 2010 May2011 QX56
REAR SUSPENSION MEMBERRSU-19
< UNIT REMOVAL AND INSTALLATION >
C
DF
G H
I
J
K L
M A
B
RSU
N
O P
16. Remove final drive. Refer to DLN-201, "Removal and Installation".
17. Remove rear tube assembly A and rear tube assembly B. (With HBMC) Refer to SCS-44, "
REAR TUBE
ASSEMBLY : Removal and Installation".
18. Set suitable jack under rear suspension member.
19. Slowly lower jack, then remove rear suspension member, suspension arm, front lower link, wheel hub and housing from vehicle as a unit.
20. Remove mounting bolts and nuts, then remove suspension arm, front lower link, wheel hub and housing from rear suspension member.
21. Perform inspection after removal. Refer to RSU-19, "
Inspection and Adjustment".
INSTALLATION
Note the following, and install in the reverse order of the removal.
Perform the final tightening of each of parts under unladen conditions, which were removed when removing
rear suspension assembly.
Perform inspection after installation. Refer to RSU-19, "
Inspection and Adjustment".
Perform adjustment after installation. (With HBMC) Refer to RSU-19, "
Inspection and Adjustment".
Inspection and AdjustmentINFOID:0000000006225678
INSPECTION AFTER REMOVAL
Check rear suspension member for deformation, cracks, or any other damage. Replace if necessary.
INSPECTION AFTER INSTALLATION
1. Adjust parking brake operation (stroke). Refer to PB-3, "Inspection and Adjustment".
2. Check wheel alignment. Refer to RSU-6, "
Inspection".
3. Adjust neutral position of steering angle sensor. Refer to BRC-64, "
Work Procedure".
4. Adjust levelizer adjustment of height sensor. Refer to EXL-61, "
LEVELIZER ADJUSTMENT : Special
Repair Requirement".
5. Check standard vehicle height setting of vehicle height sensor. Refer to SCS-67, "
Work Procedure".
6. Check wheel sensor harness for proper connection. Refer to BRC-135, "
REAR WHEEL SENSOR :
Exploded View"
ADJUSTMENT AFTER INSTALLATION (WITH HBMC)
Bleed air from the HBMC. Refer to SCS-18, "Work Procedure".
Revision: 2010 May2011 QX56
RSU-20
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel AlignmentINFOID:0000000006225679
Measure value under unladen* conditions.
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
Ball JointINFOID:0000000006225680
Wheel HeightINFOID:0000000006225681
Measure value under unladen* conditions.
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.Item Standard
Camber
Degree minute (Decimal degree) Minimum –1
° 00 ′ (–1.00 °)
Nominal –0 ° 30 ′ (–0.50 °)
Maximum 0 ° 00 ′ (0.00 °)
Left and right difference 0 ° 45 ′ (0.75 °) or less
To e - i n Total toe-in
Distance
Minimum 0 mm (0 in)
Nominal In 3.4 mm (0.134 in)
Maximum In 6.8 mm (0.268 in)
Toe angle (left wheel or right wheel)
Degree minute (Decimal degree) Minimum 0
° 00 ′ (0.00 °)
Nominal In 0 ° 07 ′ (0.12 °)
Maximum In 0 ° 14 ′ (0.23 °)
Item Standard
Swing torque 0.5 – 6.4 N·m (0.06 – 0.65 kg-m, 5 – 56 in-lb)
Measurement on spring balance (groove position) Suspension arm 11.4 – 145.4 N (1.17 – 14.83 kg, 2.57 – 32.68 lb)
Front lower link 11.0 – 140.6 N (1.13 – 14.34 kg, 2.48 – 31.60 lb)
Rotating torque 0.5 – 6.4 N·m (0.06 – 0.65 kg-m, 5 – 56 in-lb)
Axial end play 0 mm (0 in)
Item Standard
Front (Hf) 903 mm (35.55 in)
Rear (Hr) 890 mm (35.04 in)
SFA746B
Revision: 2010 May2011 QX56