DEF-12
< SYSTEM DESCRIPTION >
DIAGNOSIS SYSTEM (IPDM E/R)
CONSULT-III Function (IPDM E/R)
INFOID:0000000006349777
APPLICATION ITEM
CONSULT-III performs the following functions via CAN communication with IPDM E/R.
SELF DIAGNOSTIC RESULT
Refer to PCS-22, "DTCIndex".
DATA MONITOR
Monitor item
Oil pressure warning lamp does not operate Perform auto active test.
Does the oil pressure warning
lamp blink?YES
Harness or connector be-
tween IPDM E/R and oil
pressure switch
Oil pressure switch
IPDM E/R
NO CAN communication signal
between IPDM E/R and
BCM
CAN communication signal
between BCM and combi-
nation meter
Combination meter
Symptom Inspection contents Possible cause
Diagnosis mode Description
Ecu Identification Allows confirmation of IPDM E/R part number.
Self Diagnostic Result Displays the diagnosis results judged by IPDM E/R.
Data Monitor Displays the real-time input/output data from IPDM E/R input/output data.
Active Test IPDM E/R can provide a drive signal to electronic components to check their operations.
CAN Diag Support Monitor The results of transmit/receive diagnosis of CAN communication can be read.
Monitor Item [Unit] MAIN SIG-
NALS Description
RAD FAN REQ
[1/2/3/4] ×Displays the value of the cooling fan speed request signal received from ECM via
CAN communication.
AC COMP REQ
[Off/On] ×Displays the status of the A/C compressor request signal received from ECM via
CAN communication.
TA I L & C L R R E Q
[Off/On] ×
Displays the status of the position light request signal received from BCM via CAN
communication.
HL LO REQ
[Off/On] ×Displays the status of the low beam request signal received from BCM via CAN
communication.
HL HI REQ
[Off/On] ×Displays the status of the high beam request signal received from BCM via CAN
communication.
FR FOG REQ
[Off/On] ×Displays the status of the front fog light request signal received from BCM via
CAN communication.
FR WIP REQ
[Stop/1LOW/Low/Hi] ×
Displays the status of the front wiper request signal received from BCM via CAN
communication.
WIP AUTO STOP
[STOP P/ACT P] ×
Displays the status of the front wiper auto stop signal judged by IPDM E/R.
WIP PROT
[Off/BLOCK] ×
Displays the status of the front wiper fail-safe operation judged by IPDM E/R.
IGN RLY1 -REQ
[Off/On] Displays the status of the ignition switch ON signal received from BCM via CAN
communication.
IGN RLY
[Off/On] ×
Displays the status of the ignition relay judged by IPDM E/R.
Revision: 2010 May2011 QX56
DIAGNOSIS SYSTEM (IPDM E/R)DEF-13
< SYSTEM DESCRIPTION >
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ACTIVE TEST
Te s t i t e m
PUSH SW
[Off/On] Displays the status of the push-button ignition switch judged by IPDM E/R.
INTER/NP SW
[Off/On] Displays the status of the shift position judged by IPDM E/R.
ST RLY CONT
[Off/On] Displays the status of the starter relay status signal received from BCM via CAN
communication.
IHBT RLY -REQ
[Off/On] Displays the status of the starter control relay signal received from BCM via CAN
communication.
ST/INHI RLY
[Off/ ST ON/INHI ON/UNKWN] Displays the status of the starter relay and starter control relay judged by IPDM
E/R.
DETENT SW
[Off/On] Displays the status of the A/T shift selector (detention switch) judged by IPDM E/
R.
S/L RLY -REQ
[Off/On] Displays the status of the steering lock relay signal received from BCM via CAN
communication.
S/L STATE
[LOCK/UNLK/UNKWN] Displays the status of the steering lock judged by IPDM E/R.
OIL P SW
[Open/Close] Displays the status of the oil pressure switch judged by IPDM E/R.
HOOD SW
[Off/On] Displays the status of the hood switch judged by IPDM E/R.
HL WASHER REQ
[Off/On] Displays the status of the headlamp washer request signal received from BCM via
CAN communication.
THFT HRN REQ
[Off/On] Displays the status of the theft warning horn request signal received from BCM
via CAN communication.
HORN CHIRP
[Off/On] Displays the status of the horn reminder signal received from BCM via CAN com-
munication.
Monitor Item
[Unit] MAIN SIG-
NALS Description
Test item Operation Description
CORNERING LAMP LH
NOTE:
This item is indicated, but cannot be tested.
RH
HORN On Operates horn relay for 20 ms.
REAR DEFOGGER Off OFF
On Operates the rear window defogger relay.
FRONT WIPER Off OFF
Lo Operates the front wiper relay.
Hi Operates the front wiper relay and front wiper high relay.
MOTOR FAN* 1OFF
2 Transmits 50% pulse duty signal (PWM signal) to the cooling fan control module.
3 Transmits 75% pulse duty signal (PWM signal) to the cooling fan control module.
4
Transmits 100% pulse duty signal (PWM signal) to the cooling fan control mod-
ule.
HEAD LAMP WASHER On Operates the headlamp washer relay for 1 second.
Revision: 2010 May2011 QX56
EC-1
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SECTION EC
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CONTENTS
ENGINE CONTROL SYSTEM
VK56VD
PRECAUTION ................ ...............................
9
PRECAUTIONS .............................................. .....9
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
9
Precaution for Procedure without Cowl Top Cover ......9
Precautions For Xenon Headlamp Service ...............9
On Board Diagnostic (OBD) System of Engine
and A/T ....................................................................
10
General Precautions ...............................................10
PREPARATION ...........................................14
PREPARATION .............................................. ....14
Special Service Tools .......................................... ....14
Commercial Service Tools ......................................14
SYSTEM DESCRIPTION .............................16
COMPONENT PARTS ................................... ....16
Component Parts Location .................................. ....16
Component Description ...........................................19
Accelerator Pedal Position Sensor ..........................21
Air Fuel Ratio (A/F) Sensor 1 ..................................21
ASCD Brake Switch & Stop Lamp Switch ...............21
ASCD Steering Switch ............................................21
ASCD Indicators ......................................................21
Battery Current Sensor (With Battery Tempera-
ture Sensor) ............................................................
22
Camshaft Position Sensor .......................................22
Crankshaft Position Sensor .....................................23
ECM ........................................................................23
Electric Throttle Control Actuator ............................23
Electrically-controlled cooling fan coupling .............24
Engine Coolant Temperature Sensor ......................25
Engine Oil Temperature Sensor ..............................25
EVAP Control System Pressure Sensor .................26
EVAP Canister Vent Control Valve .........................26
EVAP Canister Purge Volume Control Solenoid
Valve .................................................................... ....
26
Fuel Injector .............................................................26
Fuel Level Sensor ....................................................26
Fuel Pump Control Module ......................................27
Fuel Rail Pressure Sensor .......................................27
Fuel Tank Temperature Sensor ...............................27
Heated Oxygen Sensor 2 ........................................27
High Pressure Fuel Pump .......................................28
ICC Brake Switch & Stop Lamp Switch ...................29
ICC Steering Switch ................................................29
Ignition Coil With Power Transistor .........................29
Intake Valve Timing Control Solenoid Valve ...........29
Knock Sensor ...................................................... ....30
Low Fuel Pressure Sensor ......................................30
Low Pressure Fuel Pump ........................................30
Malfunction Indicator Lamp (MIL) ............................30
Manifold Absolute Pressure Sensor ........................31
Mass Air Flow Sensor (With Intake Air Tempera-
ture Sensor) .............................................................
31
Power Steering Pressure (PSP) Sensor ..................31
Refrigerant Pressure Sensor ............................... ....32
VVEL Actuator Motor ...............................................32
VVEL Actuator Motor Relay .....................................32
VVEL Control Module ..............................................32
VVEL Control Shaft Position Sensor .......................32
STRUCTURE AND OPERATION .....................33
Positive Crankcase Ventilation ................................33
On Board Refueling Vapor Recovery (ORVR) ........34
SYSTEM ............................................................35
ENGINE CONTROL SYSTEM ........................ ...........35
ENGINE CONTROL SYSTEM : System Diagram ....35
ENGINE CONTROL SYSTEM : System Descrip-
tion ...........................................................................
35
DIRECT INJECTION GASOLINE SYSTEM .......... ....36
DIRECT INJECTION GASOLINE SYSTEM :
System Diagram .....................................................
36
Revision: 2010 May2011 QX56
EC-2
DIRECT INJECTION GASOLINE SYSTEM : Sys-
tem Description .......................................................
36
FUEL PRESSURE CONTROL ..................................39
FUEL PRESSURE CONTROL : System Diagram
...
39
FUEL PRESSURE CONTROL : System Descrip-
tion ..........................................................................
39
COOLING FAN CONTROL .................................... ...40
COOLING FAN CONTROL : System Diagram .......41
COOLING FAN CONTROL : System Description ...41
ELECTRIC IGNITION SYST EM ................................41
ELECTRIC IGNITION SYSTEM :
System Diagram ................................................. ...
42
ELECTRIC IGNITION SYSTEM : System De-
scription ..................................................................
42
INTAKE VALVE TIMING CONTROL ..................... ...43
INTAKE VALVE TIMING CONTROL : System Di-
agram .....................................................................
43
INTAKE VALVE TIMING CONTROL : System De-
scription ..................................................................
43
VVEL SYSTEM ....................................... ...................43
VVEL SYSTEM : System Dia gram ........................44
VVEL SYSTEM : System De scription .....................44
EVAPORATIVE EMISSION SYSTEM .................... ...45
EVAPORATIVE EMISSION SYSTEM : System
Diagram ..................................................................
45
EVAPORATIVE EMISSION SYSTEM : System
Description ..............................................................
45
AIR CONDITIONING CUT CONTROL ................... ...46
AIR CONDITIONING CUT CONTROL : System
Diagram ..................................................................
47
AIR CONDITIONING CUT CONTROL : System
Description ..............................................................
47
AUTOMATIC SPEED CONTROL DEVICE (ASCD) ...47
AUTOMATIC SPEED CONTROL DEVICE (AS-
CD) : System Diagram ............................................
48
AUTOMATIC SPEED CONTROL DEVICE (AS-
CD) : System Description .......................................
48
CAN COMMUNICATION ........................................ ...48
CAN COMMUNICATION : System Description ......48
OPERATION ................................................... ...49
AUTMATIC SPEED CONTROL DEVICE (ASCD) . ...49
AUTMATIC SPEED CONTROL DEVICE (ASCD)
: Switch Name and Function ...................................
49
ON BOARD DIAGNOSTIC (OBD) SYSTEM .....51
Diagnosis Description .......................................... ...51
GST (Generic Scan Tool) .......................................51
DIAGNOSIS SYSTEM (ECM) ............................52
DIAGNOSIS DESCRIPTION .................................. ...52
DIAGNOSIS DESCRIPTION : 1st Trip Detection
Logic and Two Trip Detection Logic ........................
52
DIAGNOSIS DESCRIPTION : DTC and Freeze
Frame Data .............................................................
52
DIAGNOSIS DESCRIPTION : Counter System ......53
DIAGNOSIS DESCRIPTION : Driving Pattern ........58
DIAGNOSIS DESCRIPTION : System Readiness
Test (SRT) Code .................................................. ...
58
DIAGNOSIS DESCRIPTION : Malfunction Indica-
tor Lamp (MIL) ..................................................... ...
60
On Board Diagnosis Function .................................60
CONSULT-III Function ............................................63
ECU DIAGNOSIS INFORMATION .............72
ECM ................................................................ ...72
Reference Value .................................................. ...72
Fail-safe ..................................................................93
DTC Inspection Priority Chart .................................96
DTC Index ...............................................................98
Test Value and Test Limit ..................................104
VVEL CONTROL MODULE .............................110
Reference Value .................................................. .110
WIRING DIAGRAM ...................................114
ENGINE CONTROL SYSTEM ........................ ..114
Wiring Diagram .................................................... .114
BASIC INSPECTION .................................135
DIAGNOSIS AND REPAIR WORKFLOW ...... ..135
Work Flow ............................................................ .135
Diagnostic Work Sheet .........................................138
BASIC INSPECTION ...................................... ..139
Work Procedure ................................................... .139
ADDITIONAL SERVICE WHEN REPLACING
ECM ..................................................................
143
Description ........................................................... .143
Work Procedure ....................................................143
ADDITIONAL SERVICE WHEN REPLACING
VVEL CONTROL MODULE .............................
144
Description ........................................................... .144
Work Procedure ....................................................144
VIN REGISTRATION ........................................145
Description ........................................................... .145
Work Procedure ....................................................145
ACCELERATOR PEDAL RELEASED POSI-
TION LEARNING ............................................ ..
146
Description ........................................................... .146
Work Procedure ....................................................146
THROTTLE VALVE CLOSED POSITION
LEARNING .......................................................
147
Description ........................................................... .147
Revision: 2010 May2011 QX56
EC-6
DTC Logic ..............................................................364
Diagnosis Procedure .............................................365
P0527 COOLING FAN SPEED SENSOR .......367
DTC Logic ............................................................ ..367
Diagnosis Procedure .............................................367
Component Inspection (Cooling Fan Speed Sen-
sor) ........................................................................
369
P0550 PSP SENSOR .......................................371
DTC Logic ............................................................ ..371
Diagnosis Procedure .............................................371
Component Inspection (Power Steering Pressure
Sensor) ..................................................................
373
P0603 ECM POWER SUPPLY ........................374
DTC Logic ............................................................ ..374
Diagnosis Procedure .............................................374
P0605 ECM ......................................................376
DTC Logic ............................................................ ..376
Diagnosis Procedure .............................................376
P0607 ECM ......................................................378
DTC Logic ............................................................ ..378
Diagnosis Procedure .............................................378
P0611 ECM PROTECTION .............................379
Description ........................................................... ..379
DTC Logic ..............................................................379
Diagnosis Procedure .............................................379
P062B ECM .....................................................380
Description ........................................................... ..380
DTC Logic ..............................................................380
Diagnosis Procedure .............................................380
P0643 SENSOR POWER SUPPLY .................381
DTC Logic ............................................................ ..381
Diagnosis Procedure .............................................381
P0850 PNP SWITCH .......................................383
Description ........................................................... ..383
DTC Logic ..............................................................383
Component Function Check ..................................384
Diagnosis Procedure .............................................384
P1087, P1088 VVEL SYSTEM ........................386
DTC Logic ............................................................ ..386
Diagnosis Procedure .............................................386
P1089, P1092 VVEL CONTROL SHAFT PO-
SITION SENSOR .............................................
387
DTC Logic ............................................................ ..387
Diagnosis Procedure .............................................387
P1090, P1093 VVEL ACTUATOR MOTOR .....390
DTC Logic ............................................................ ..390
Diagnosis Procedure .............................................390
Component Inspection (VVEL ACTUATOR MO-
TOR ASSEMBLY) .................................................
392
Component Inspection (VVEL ACTUATOR
HOUSING ASSEMBLY) ......... ...............................
392
P1091 VVEL ACTUATOR MOTOR RELAY ... ..393
DTC Logic ............................................................ .393
Diagnosis Procedure .............................................393
Component Inspection (VVEL Actuator Motor Re-
lay) ....................................................................... .
395
P1148, P1168 CLOSED LOOP CONTROL .....396
DTC Logic ............................................................ .396
Diagnosis Procedure .............................................396
P1197 OUT OF GAS ........................................397
Description ........................................................... .397
DTC Logic .............................................................397
Diagnosis Procedure .............................................398
P1212 TCS COMMUNICATION LINE ..............399
Description ........................................................... .399
DTC Logic .............................................................399
Diagnosis Procedure .............................................399
P1217 ENGINE OVER TEMPERATURE .........400
DTC Logic ............................................................ .400
Component Function Check .................................400
Diagnosis Procedure .............................................401
P1220 FUEL PUMP CONTROL MODULE
(FPCM) ..............................................................
403
DTC Logic ............................................................ .403
Diagnosis Procedure .............................................403
Component Inspection (FPCM) ............................405
P1225 TP SENSOR ..........................................406
DTC Logic ............................................................ .406
Diagnosis Procedure .............................................406
P1226 TP SENSOR ..........................................407
DTC Logic ............................................................ .407
Diagnosis Procedure .............................................407
P1421 COLD START CONTROL .....................408
Description ........................................................... .408
DTC Logic .............................................................408
Diagnosis Procedure .............................................408
P1423, P1424 COLD START CONTROL ........410
Description ........................................................... .410
DTC Logic .............................................................410
Diagnosis Procedure .............................................410
P1550 BATTERY CURRENT SENSOR ...........412
DTC Logic ............................................................ .412
Diagnosis Procedure .............................................412
Component Inspection (Battery Current Sensor) ..414
P1551, P1552 BATTERY CURRENT SEN-
SOR ..................................................................
416
DTC Logic ............................................................ .416
Diagnosis Procedure .............................................416
Component Inspection (Battery Current Sensor) ..419
Revision: 2010 May2011 QX56
EC-8
P2A00, P2A03 A/F SENSOR 1 .......................487
DTC Logic ............................................................ ..487
Diagnosis Procedure .............................................487
ASCD BRAKE SWITCH ................................. .490
Component Function Check ................................ ..490
Diagnosis Procedure .............................................490
Component Inspection (ASCD Brake Switch) .......491
ASCD INDICATOR ..........................................492
Component Function Check ................................ ..492
Diagnosis Procedure .............................................492
ELECTRICAL LOAD SIGNAL .........................493
Description ........................................................... ..493
Component Function Check ..................................493
Diagnosis Procedure .............................................493
ELECTRICALLY-CONTROLLED COOLING
FAN COUPLING ..............................................
495
Component Function Check ................................ ..495
Diagnosis Procedure .............................................495
FUEL INJECTOR .............................................498
Component Function Check ................................ ..498
Diagnosis Procedure .............................................498
Component Inspection ...........................................499
HIGH PRESSURE FUEL PUMP ......................501
Component Function Check ................................ ..501
Diagnosis Procedure .............................................501
Component Inspection ...........................................502
ICC BRAKE SWITCH ......................................503
Component Function Check ................................ ..503
Diagnosis Procedure .............................................503
Component Inspection (ICC Brake Switch) ...........505
IGNITION SIGNAL ...........................................506
Component Function Check ................................ ..506
Diagnosis Procedure .............................................506
Component Inspection (Ignition Coil with Power
Transistor) .............................................................
509
Component Inspection (Condenser) ......................510
INFORMATION DISPLAY (ASCD) ..................511
Component Function Check ................................ ..511
Diagnosis Procedure .............................................511
LOW PRESSURE FUEL PUMP ......................512
Component Function Check ................................ ..512
Diagnosis Procedure .............................................512
Component Inspection (Low Pressure Fuel Pump)
..
513
Component Inspection (FPCM) .............................514
MALFUNCTION INDICATOR LAMP ...............515
Component Function Check ................................ ..515
Diagnosis Procedure .............................................515
ON BOARD REFUELING VAPOR RECOV-
ERY (ORVR) .....................................................
516
Component Function Check ................................ .516
Diagnosis Procedure .............................................516
Component Inspection (EVAP Vapor Cut Valve) . .518
REFRIGERANT PRESSURE SENSOR ......... ..520
Component Function Check ................................ .520
Diagnosis Procedure .............................................520
SNOW MODE SWITCH ....................................522
Description ........................................................... .522
Component Function Check .................................522
Diagnosis Procedure .............................................522
Component Inspection ..........................................523
SYMPTOM DIAGNOSIS ...........................524
ENGINE CONTROL SYSTEM SYMPTOMS .. ..524
Symptom Table .................................................... .524
NORMAL OPERATING CONDITION ...............529
Description ........................................................... .529
PERIODIC MAINTENANCE ......................530
IDLE SPEED .......................... ...........................530
Inspection ............................................................. .530
IGNITION TIMING .............................................531
Inspection ............................................................. .531
EVAP LEAK CHECK ........................................532
Inspection ............................................................. .532
POSITIVE CRANKCASE VENTILATION .........534
Inspection ............................................................. .534
REMOVAL AND INSTALLATION .............535
ECM ................................................................ ..535
Removal and Installation ...................................... .535
VVEL CONTROL MODULE .............................536
Removal and Installation ...................................... .536
FUEL PUMP CONTROL MODULE (FPCM) ....537
Removal and Installation ...................................... .537
SERVICE DATA AND SPECIFICATIONS
(SDS) ........ .................................................
538
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
538
Idle Speed ............................................................ .538
Ignition Timing .......................................................538
Calculated Load Value ..........................................538
Mass Air Flow Sensor ...........................................538
Revision: 2010 May2011 QX56
EC-20
< SYSTEM DESCRIPTION >[VK56VD]
COMPONENT PARTS
High pressure fuel pump
EC-28, "High Pressure Fuel Pump"
Low pressure fuel pumpEC-30, "Low Pressure Fuel Pump"
Fuel pump control module (FPCM)EC-27, "Fuel Pump Control Module"
Fuel rail pressure sensorEC-27, "Fuel Rail Pressure Sensor"
Low fuel pressure sensorEC-30, "Low Fuel Pressure Sensor"
Fuel injectorEC-26, "Fuel Injector"
Fuel level sensorEC-26, "Fuel Level Sensor"
Fuel tank temperature sensorEC-27, "Fuel Tank Temperature Sensor"
A/F sensor 1
EC-21, "Air Fuel Ratio (A/F) Sensor 1"A/F sensor 1 heater
Heated oxygen sensor 2EC-27, "
Heated Oxygen Sensor 2"Heated oxygen sensor 2 heater
Manifold absolute pressure sensorEC-31, "
Manifold Absolute Pressure Sensor"
Knock sensorEC-30, "Knock Sensor"
Engine oil temperature sensorEC-25, "Engine Oil Temperature Sensor"
Power steering pressure sensorEC-31, "Power Steering Pressure (PSP) Sensor"
Electrically-controlled cooling fan coupling EC-24, "Electrically-controlled cooling fan coupling"
Intake valve timing control solenoid valveEC-29, "Intake Valve Timing Control Solenoid Valve"
VVEL control moduleEC-32, "VVEL Control Module"
VVEL actuator motor relayEC-32, "VVEL Actuator Motor Relay"
VVEL actuator motorEC-32, "VVEL Actuator Motor"
VVEL control shaft position sensor EC-32, "VVEL Control Shaft Position Sensor"
EVAP control system pressure sensor EC-26, "EVAP Control System Pressure Sensor"
EVAP canister vent control valveEC-26, "EVAP Canister Vent Control Valve"
EVAP canister purge volume control solenoid valveEC-26, "EVAP Canister Purge Volume Control Solenoid Valve"
Battery current sensor (with battery temperature sensor)EC-22, "Battery Current Sensor (With Battery Temperature Sen-
sor)"
Refrigerant pressure sensor
EC-32, "Refrigerant Pressure Sensor"
Stop lamp switch
EC-21, "ASCD Brake Switch & Stop Lamp Switch"ASCD brake switch
ASCD steering switchEC-21, "
ASCD Steering Switch"
Information displayEC-49, "AUTMATIC SPEED CONTROL DEVICE (ASCD) : Switch
Name and Function"
Stop lamp switch
EC-29, "ICC Brake Switch & Stop Lamp Switch"ICC brake switch
ICC steering switchEC-29, "
ICC Steering Switch"
Component Reference
Revision: 2010 May2011 QX56
EC-24
< SYSTEM DESCRIPTION >[VK56VD]
COMPONENT PARTS
Electric throttle control actuator consists of throttle bod
y, throttle valve, throttle control motor and throttle posi-
tion sensor.
THROTTLE CONTROL MOTOR
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The current opening angle of the throttle valve is detected by the throttle position sensor. The throttle position
sensor provides feedback to the ECM, when opens/closes the throttle valve in response to driving conditions
via the throttle control motor.
THROTTLE POSITION SENSOR
The throttle position (TP) sensor responds to the throttle valve move-
ment.
The throttle position sensor has two sensors. These sensors are a
kind of potentiometer which transform the throttle valve position into
output voltage, and emit the voltage signal to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig-
nals and controls the throttle valve opening angle in response to
driving conditions via the throttle control motor.
Electrically-controlled cooling fan couplingINFOID:0000000006217668
Electrically-controlled cooling fan coupling is integrat ed with a fan coupling, fan coupling driver, and fan speed
sensor, mounted to the fan pulley, and actuated by the dr ive belt to rotate the cooling fan at a speed suitable
for a driving condition.
JSBIA0270GB
PBIB0145E
JSBIA0289ZZ
Revision: 2010 May2011 QX56