DLN-220
< UNIT DISASSEMBLY AND ASSEMBLY >[REAR FINAL DRIVE: R230]
DRIVE PINION
10. Apply anti-corrosion oil to the thread and seat of drive pinion
lock nut, and temporarily tighten drive pinion lock nut to drive
pinion, using flange wrench (c ommercial service tool).
CAUTION:
Never reuse drive pinion lock nut.
11. Adjust to the drive pinion lock nut tightening torque and pinion bearing preload torque, using preload gauge [SST: ST3127S000
(J-25765-A)].
CAUTION:
Adjust to the lower limit of the drive pinion lock nut tight-
ening torque first.
If the preload torque exceeds the specified value, replace
collapsible spacer and tighte n it again to adjust. Never
loosen drive pinion lock nut to adjust the preload torque.
After adjustment, rotate dri ve pinion back and forth 2 to 3
times to check for unusual no ise, rotation malfunction,
and other malfunctions.
12. Install differential case assembly. Refer to DLN-206, "
Assem-
bly".
CAUTION:
Never install rear cover at this timing.
13. Check and adjust drive gear runout, tooth contact, drive gear to drive pinion backlash, and companion flange runout. Refer to DLN-210, "
Adjustment" and DLN-220, "Adjustment".
Recheck above items. Readjust the above description, if necessary.
14. Check total preload torque. Refer to DLN-210, "
Adjustment".
15. Install rear cover. Refer to DLN-206, "
Assembly".
AdjustmentINFOID:0000000006222428
COMPANION FLANGE RUNOUT
1. Fit a test indicator to the inner side of the companion flange
(socket diameter).
2. Rotate companion flange to check for runout.
3. If the runout value is outside t he runout limit, follow the proce-
dure below to adjust.
a. Check for runout while changing the phase between companion flange and drive pinion by 90 ° step, and search for the position
where the runout is the minimum.
b. If the runout value is still outside of the limit after the phase has been changed, possible cause will be an
assembly malfunction of drive pinion and pinion bearing and malfunction of pinion bearing. Check for
these items and repair if necessary.
c. If the runout value is still outside of the limit after the check and repair, replace companion flange.
InspectionINFOID:0000000006222429
INSPECTION AFTER DISASSEMBLY
Drive Gear and Drive Pinion
Clean up the disassembled parts.
If the gear teeth never mesh or line-up correctly, det ermine the cause and adjust or replace as necessary.
Pinion bearing preload : Refer to
DLN-222, "
Pre-
load Torque".
JSDIA0047ZZ
Inner side of companion
flange runout: Refer to
DLN-222, "Com-
panion Flange Runout".
JPDID0399ZZ
Revision: 2010 May2011 QX56
COMPONENT PARTSEC-25
< SYSTEM DESCRIPTION > [VK56VD]
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NP
OEngine Coolant Temperature SensorINFOID:0000000006217669
The engine coolant temperature (ECT
) sensor is used to detect the
engine coolant temperature. The sensor modifies a voltage signal
from the ECM. The modified signal returns to the ECM as the engine
coolant temperature input. The sens or uses a thermistor which is
sensitive to the change in temperature. The electrical resistance of
the thermistor decreases as temperature increases.
*: These data are reference values and are measured between ECM terminals.
Engine Oil Temperature SensorINFOID:0000000006217670
The engine oil temperature sensor is used to detect the engine oil
temperature. The sensor modifies a voltage signal from the ECM.
The modified signal returns to the ECM as the engine oil tempera-
ture input. The sensor uses a ther mistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor
decreases as temperature increases.
*: These data are reference values and are measured between ECM terminals. 1. Valve 2. Armature 3. Magnet Loop Element
4. Fan speed sensor 5. Coil 6. Silicon oil
SEF594K
Engine coolant temperature
[° C ( °F)] Voltage* (V) Resistance (k
Ω)
− 10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.35 - 2.73
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
SEF012P
SEF594K
Engine oil temperature [° C ( °F)] Voltage* (V) Resistance (k
Ω)
–10 (14) 4.4 7.0 - 11.4 20 (68) 3.5 2.35 - 2.73
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
110 (230) 0.6 0.143 - 0.153
SEF012P
Revision: 2010 May2011 QX56
COMPONENT PARTSEC-29
< SYSTEM DESCRIPTION > [VK56VD]
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Operating Chart
ICC Brake Switch & Stop Lamp SwitchINFOID:0000000006217679
Stop lamp switch and ICC brake switch are installed to brake pedal bracket.
When the brake pedal is depressed, I
CC brake switch is turned OFF and stop lamp switch is turned ON.
ECM detects the state of the brake pedal by those two types of input (ON/OFF signal).
ECM transmits ICC brake switch signal to ADAS control unit via CAN communication line.
ICC Steering SwitchINFOID:0000000006217680
ICC steering switch has variant values of electrical resistance for each button. ECM reads voltage variation of
switch, and determines which button is operated.
ECM transmits ICC steering switch signal to ADAS control unit via CAN communication line.
Ignition Coil With Power TransistorINFOID:0000000006217681
The ignition signal from the ECM is sent to and amplified by the
power transistor. The power transistor turns ON and OFF the ignition
coil primary circuit. This ON/OFF operation induces the proper high
voltage in the coil secondary circuit.
Intake Valve Timing Control Solenoid ValveINFOID:0000000006217682
Intake valve timing control solenoid valve is activated by ON/OFF
pulse duty (ratio) signals from the ECM.
The intake valve timing control solenoid valve changes the oil
amount and direction of flow through intake valve timing control unit
or stops oil flow.
The longer pulse width advances valve angle.
The shorter pulse width retards valve angle.
When ON and OFF pulse widths become equal, the solenoid valve
stops oil pressure flow to fix the intake valve angle at the control
position.
JSBIA0286GB
PBID0206J
PBIB1842E
Revision: 2010 May2011 QX56
EC-70
< SYSTEM DESCRIPTION >[VK56VD]
DIAGNOSIS SYSTEM (ECM)
*: The item is indicated, but not used.
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item
ECM TEMP 1
°C or °F Displays a temperature calculated from a signal of
ECM temperature sensor 1.
ECM TEMP 2 °C or °F Displays a temperature calculated from a signal of
ECM temperature sensor 2.
FUEL PUMP DUTY % The control condition of the fuel pump control mod-
ule (FPCM) (determined by ECM according to the
input signals) is indicated.
Monitored item Unit Description Remarks
TEST ITEM CONDITION JUDGMENT CHECK ITEM (REMEDY)
VENT CON-
TROL/V Ignition switch: ON (Engine
stopped)
Turn solenoid valve ON and OFF with the CONSULT-III and listen
to operating sound. Solenoid valve makes an operating
sound.
Harness and connectors
Solenoid valve
ENG COOLANT
TEMP Engine: Return to the original
non-standard condition
Change the engine coolant tem- perature using CONSULT-III. If malfunctioning symptom disap-
pears, see CHECK ITEM. Harness and connectors
Engine coolant temperature sen-
sor
Fuel injector
FUEL INJEC-
TION Engine: Return to the original
non-standard condition
Change the amount of fuel injec- tion using CONSULT-III. If malfunctioning symptom disap-
pears, see CHECK ITEM.
Harness and connectors
Fuel injector
Air fuel ratio (A/F) sensor 1
FUEL/T TEMP
SEN Change the fuel tank temperature using CONSULT-III.
PURG VOL
CONT/V Engine: After warming up, run en-
gine at 1,500 rpm.
Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-III. Engine speed changes according to
the opening percent.
Harness and connectors
Solenoid valve
FAN DUTY CON-
TROL* Ignition switch: ON
Change duty ratio using CON-
SULT-III. Cooling fan speed changes. Harness and connectors
Cooling fan motor
Cooling fan relay
Cooling fan control module
IPDM E/R
ALTERNATOR
DUTY Engine: Idle
Change duty ratio using CON-
SULT-III. Battery voltage changes. Harness and connectors
IPDM E/R
Alternator
POWER BAL-
ANCE Engine: After warming up, idle the
engine.
A/C switch OFF
Selector lever: P or N
Cut off each injector signal one at a time using CONSULT-III. Engine runs rough or stops.
Harness and connectors
Compression
Fuel injector
Power transistor
Spark plug
Ignition coil
IGNITION TIM-
ING Engine: Return to the original
non-standard condition
Timing light: Set
Retard the ignition timing using
CONSULT-III. If malfunctioning symptom disap-
pears, see CHECK ITEM.
Perform Idle Air Volume Learning.
Revision: 2010 May2011 QX56
EC-164
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
NOTE:
Check “A/F ALPHA-B1” and “A/F ALPHA-B2” for approxim
ately 1 minute because they may fluctuate. It is
NG if the indication is out of the SP value even a little.
Is the measurement value within the SP value?
YES >> GO TO 14.
NO-1 >> Less than the SP value: GO TO 2.
NO-2 >> More than the SP value: GO TO 3.
2.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and check that the indication is within the SP
value.
Is the measurement value within the SP value?
YES >> GO TO 4.
NO >> More than the SP value: GO TO 16.
3.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and check that the indication is within the SP
value.
Is the measurement value within the SP value?
YES >> GO TO 6.
NO-1 >> More than the SP value: GO TO 6.
NO-2 >> Less than the SP value: GO TO 22.
4.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Stop the engine.
2. Disconnect PCV hose, and then plug it.
3. Start engine.
4. Select “A/F ALPHA-B1” and “A/F ALPHA-B2” in “ SPEC” of “DATA MONITOR” mode, and check that each
indication is within the SP value.
Is the measurement value within the SP value?
YES >> GO TO 5.
NO >> GO TO 6.
5.CHANGE ENGINE OIL
1. Stop the engine.
2. Change engine oil. NOTE:
This symptom may occur when a large amount of gasoline is mixed with engine oil because of driving
conditions (such as when engine oil temperature does not rise enough since a journey distance is too
short during winter). The symptom will not be detec ted after changing engine oil or changing driving con-
ditions.
>> INSPECTION END
6.PERFORM POWER BALANCE TEST
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode.
2. Check that each cylinder produces a momentary engine speed drop.
Is the inspection result normal?
YES >> GO TO 9.
NO >> GO TO 7.
7.DETECT MALFUNCTIONING PART
Check the following below.
Ignition coil and its circuit (Refer to EC-506, "
Component Function Check".)
Fuel injector and its circuit (Refer to EC-498, "
Component Function Check".)
Intake air leakage
Low compression pressure (Refer to EM-16, "
Inspection".)
Is the inspection result normal?
Revision: 2010 May2011 QX56
EC-506
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
IGNITION SIGNAL
IGNITION SIGNAL
Component Function CheckINFOID:0000000006218011
1.INSPECTION START
Turn ignition switch OFF, and restart engine.
Does the engine start?
YES-1 >> With CONSULT-III: GO TO 2.
YES-2 >> Without CONSULT-III: GO TO 3.
NO >> Go to EC-506, "
Diagnosis Procedure".
2.CHECK IGNITION SIGNAL FUNCTION
WITH CONSULT-III
1. Perform “POWER BALANCE” in “A CTIVE TEST” mode with CONSULT-III.
2. Check that each circuit produces a momentary engine speed drop.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-506, "
Diagnosis Procedure".
3.CHECK IGNITION SIGNAL FUNCTION
WITHOUT CONSULT-III
1. Let engine idle.
2. Read the voltage signal between ECM harness connector terminals under the following conditions with an oscilloscope.
NOTE:
The pulse cycle changes depending on rpm at idle.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-506, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000006218012
1.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF, wait at least 10 seconds and then turn it ON.
2. Check the voltage between ECM harness connector terminals under the following conditions.
ECM
Voltage signal
Cylinder +–
Connector Terminal Connector Terminal
1
F 111 12
E80 175
213
314
415
517
618
719
820
PBIB0044E
Revision: 2010 May2011 QX56
EM-16
< BASIC INSPECTION >
COMPRESSION PRESSURE
COMPRESSION PRESSURE
InspectionINFOID:0000000006289521
1. Warm up engine thoroughly. Then, stop it.
2. Release fuel pressure. Refer to EC-153, "
Work Procedure".
CAUTION:
If CONSULT-III is not used to release fuel pr essure leave the fuel pump fuse disconnected until
step 7.
3. Remove fuel pump fuse in IPDM E/R. NOTE:
For the fuse number, refer to EC-114, "
Wiring Diagram".
For the fuse arrangement, refer to PG-143, "
Fuse, Connector and Terminal Arrangement".
4. Remove engine cover. Refer to EM-25, "
Exploded View".
5. Remove ignition coil and spark plug from each cylinder. Refer to EM-29, "
Exploded View".
6. Connect engine tachometer (not required in use of CONSULT-III).
7. Install the compression tester with Tool [SST: EG15050500 (J- 45402)] into the spark plug hole.
8. Measure compression pressure using compressi on gauge connected with flexible type adapter (commer-
cial service tool).
9. With accelerator pedal fully depressed, turn ignition switch to “START” for cranking. When the gauge pointer stabilizes, read the compression pressure and the engine rpm. Perform these steps to check each
cylinder.
CAUTION:
Measure a six-cylinder under the same conditio ns since a measurement depends on measure-
ment conditions (engine water temperature, etc.).
Always use a fully changed battery to obtain the specified engine speed.
If the engine speed is out of the specified range, c heck battery liquid for proper gravity. Check the
engine speed again with normal battery gravity. Refer to PG-159, "
How to Handle Battery".
If compression pressure is below the minimum value, check valve clearances and parts associated with combustion chamber (valve, valve seat, piston, pi ston ring, cylinder bore, cylinder head, cylinder head
gasket). After checking, measure compression pressure again.
If a cylinder has low compression pressure, pour a small amount of engine oil into the spark plug hole of the cylinder to re-check it for compression.
- If the added engine oil improves the compression, pi ston rings may be worn out or damaged. Check pis-
ton rings and replace if necessary. Refer to EM-107, "
Disassembly and Assembly".
- If the compression pressure remains at low level despite the addition of engine oil, valves may be mal- functioning. Check valves for damage. Replace valve or valve seat accordingly. Refer to EM-107, "
Dis-
assembly and Assembly".
If two adjacent cylinders have respectively low co mpression pressure and their compression remains
low even after the addition of engine oil, cylinder head gaskets are leaking. In such a case, replace cyl-
inder head gaskets. Refer to EM-87, "
Removal and Installation".
10. After inspection is completed, install removed parts.
11. Start the engine, and check that the engine runs smoothly.
WBIA0605E
Compression pressure : Refer to EM-132, "GeneralSpecification".
Revision: 2010 May2011 QX56
COMPONENT PARTSEXL-9
< SYSTEM DESCRIPTION > [XENON TYPE]
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FRONT COMBINATION LAMP : HID control unitINFOID:0000000006213890
Headlamp (LO) circuit is connected to HID control unit integrated in the headlamp. Headlamp (LO) circuit turns
xenon headlamp ON.
For the details of HID control unit and the xenon headlamp, refer to EXL-8, "
FRONT COMBINATION LAMP :
Xenon Headlamp".
FRONT COMBINATION LAMP : High Beam SolenoidINFOID:0000000006213891
The high beam solenoid drives the mobile valve shade. And the mobile valve shade switches the high beam
and low beam of headlamp.
When the headlamp high relay is turned ON, magnetic force is applied to the high beam solenoid (1) by a current. The mobile
valve shade (2) is switched to the high beam position.
When the headlamp high relay is turned OFF, the current stops.
The mobile valve shade returns to the low beam position automati-
cally.
FRONT COMBINATION LAMP : Aiming MotorINFOID:0000000006213892
The headlamp levelizer adjusts the headlamp light axis upward and downward with the aiming motor inte-
grated in the front combination lamp.
FRONT COMBINATION LAMP : Swivel ActuatorINFOID:0000000006213893
SWIVEL ACTUATOR
The swivel actuator is installed in the headlamp unit. T he swivel actuator consists of the swivel motor and the
swivel position sensor.
SWIVEL MOTOR
The swivel motor is the two-phase step motor.
The swivel motor drives headlamp by exciting the two dr ive coils according to the drive signal from AFS con-
trol unit.
The rotation direction of the swivel motor is changeable by changing the exciting pattern.
SWIVEL POSITION SENSOR
The swivel position sensor detects the headlamp swivel angle to transmit t he swivel position sensor signal to
AFS control unit.
JSLIA0129ZZ
Revision: 2010 May2011 QX56