WATER PUMPCO-19
< REMOVAL AND INSTALLATION >
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11. Remove water pump. Refer to
CO-18, "Exploded View".
Engine coolant will leak from cylinder block, so have a receptacle ready under vehicle.
CAUTION:
Handle the water pump vane so that it does not contact any other parts.
Never disassemble water pump.
INSTALLATION
Install in the reverse order of removal.
InspectionINFOID:0000000006289671
INSPECTION AFTER REMOVAL
Visually check that there is no significant dirt or rusting on water pump body and vane (A).
Check there is no slack in vane shaft, and that it turns smoothly when rotated by hand.
If anything is found, replace water pump.
INSPECTION AFTER INSTALLATION
Check that the reservoir tank cap is tightened.
Check for leakage of engine coolant using the radiator cap tester adapter (commercial service tool) and the
radiator cap tester (commercial service tool). Refer to CO-8, "
Inspection".
Start and warm up the engine. Visually check that there is no leakage of engine coolant.
JPBIA2315ZZ
Revision: 2010 May2011 QX56
WATER INLET AND THERMOSTAT ASSEMBLYCO-21
< REMOVAL AND INSTALLATION >
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2. Remove front under cover with power tool. Refer to
EXT-25, "Exploded View".
3. Drain engine coolant from drain plugs on radiator and cylinder block. Refer to CO-8, "
Draining" and EM-
103, "Setting".
CAUTION:
Perform this step when engine is cold.
Never spill engine coolant on drive belts.
4. Disconnect radiator hose (upper and lower). Refer to CO-13, "
Exploded View".
5. Remove intake manifold. Refer to EM-30, "
Exploded View".
6. Remove fuel feed tube. Refer to EM-43, "
Exploded View".
7. Remove water hose, water connector, heater pipes and heater hoses.
8. Remove thermostat housing.
9. Remove water inlet and thermostat.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Be careful not to spill engine coolant over en gine room. Use rag to absorb engine coolant.
Thermostat
Install thermostat with the whole circumference of each flange part
(A) fit securely inside rubber ring (1).
Install thermostat with jiggle valve (A) facing upwards. The position deviation may be within the range of 20 degrees (b).
Water Connector and Heater Pipe
First apply a neutral detergent to O-rings, then quickly in sert the insertion parts of the water connector and
heater pipe into the installation holes.
InspectionINFOID:0000000006289674
INSPECTION AFTER REMOVAL
Check that valve in thermostat is co mpletely closing at normal temperature.
PBIC3315J
JPBIA2314ZZ
Revision: 2010 May2011 QX56
CO-22
< REMOVAL AND INSTALLATION >
WATER INLET AND THERMOSTAT ASSEMBLY
Place a thread (A) so that it is caught in the valve of the thermostat.Immerse fully in a container filled with water. Heat while stirring.
The valve opening temperature is the temperature at which the
valve opens and falls from the thread.
After checking the maximum valve lift, lower the water temperature and check the valve closing temperature.
If the malfunctioning condition, when valve seating at ordinary room temperature, or measured values are out of the standard,
replace thermostat.
INSPECTION AFTER INSTALLATION
Check that the reservoir tank cap is tightened.
Check for leakage of engine coolant using the radiator cap tester adapter (commercial service tool) and the
radiator cap tester (commercial service tool). Refer to CO-8, "
Inspection".
Start and warm up the engine. Visually chec k that there is no leakage of engine coolant.
Thermostat (Standard) : Refer to
CO-23, "
Thermostat".
JPBIA2313ZZ
Revision: 2010 May2011 QX56
DAS
DIAGNOSIS SYSTEM (ADAS CONTROL UNIT)
DAS-21
< SYSTEM DESCRIPTION > [ADAS CONTROL UNIT]
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It displays for up to 5 minutes and then stops.
If multiple malfunctions exist, up to 6 DTCs can be stored in memory at the most, and the most recent
one is displayed first.
WHEN THE ON BOARD SELF-DIAGNOSIS DOES NOT START
If the on board self-diagnosis does not start, check the following items.
HOW TO ERASE ON BOARD SELF-DIAGNOSIS
1. Turn the ignition switch OFF.
2. Start the engine, and then start the on board self-diagnosis.
3. Press the CANCEL switch 5 times, and then press the DIS-
TANCE switch 5 times under the condition that the on board
self-diagnosis starts.
NOTE:
Complete the operation within 10 seconds after pressing the
CANCEL switch first.
If the operation is not completed within 10 seconds, repeat the procedure from step 1.
4. DTC 55 is displayed after erasing. NOTE:
DTCs for existing malfunction can not be erased.
5. Turn ignition switch OFF, and finish the diagnosis.
CONSULT-III Function (ICC/ADAS)INFOID:0000000006223475
APPLICATION ITEMS
CONSULT-III performs the following functions via CAN communication using ADAS control unit.
WORK SUPPORT
Assumed abnormal part Inspection item
Information display Combination meter malfunction Check that the self-diagnosis function of the combina-
tion meter operates. Refer to
MWI-29, "
On Board Diag-
nosis Function"
ICC steering switch malfunction
Perform the inspection for DTC“C1A06”. Refer to CCS-
94, "Diagnosis Procedure"Harness malfunction between ICC steering switch and ECM
ECM malfunction
ADAS control unit malfunction Check power supply and ground circuit of ADAS con-
trol unit. Refer to DAS-62, "
Diagnosis Procedure".
Perform SELF-DIAGNOSIS for “ICC/ADAS”with
CONSULT-III, and then check the malfunctioning
parts. Refer to DAS-38, "
DTC Index".
PKIB8373E
Diagnosis mode Description
Work Support Displays causes of automatic system cancellation occurred during system control
Self Diagnostic Result Displays the name of a malfunctioning system stored in the ADAS control unit
Data Monitor Displays ADAS control unit input/output data in real time
Active Test Enables an operational check of a load by transmitting a driving signal from the ADAS control unit to
the load
Ecu Identification Displays ADAS control unit part number
CAN Diag Support Monitor Displays a reception/transmission state of CAN communication and ITS communication
Revision: 2010 May2011 QX56
DAS
DIAGNOSIS SYSTEM (ADAS CONTROL UNIT)
DAS-29
< SYSTEM DESCRIPTION > [ADAS CONTROL UNIT]
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Active Pedal
CAUTION:
Shift the selector lever to “P” po
sition, and then perform the test.
Never depress the accelerator pedal excessively. (T he engine speed may rise unexpectedly when
finishing the test.)
NOTE:
Depress the accelerator pedal to check when performing the test.
The test can be performed only when the engine is running.
NOTE:
The test is finished in 10 seconds after starting
DCA INDICATOR
NOTE:
The test can be performed only when the engine is running.
LDP BUZZER
WARNING SYSTEM IND
Test item Operation Description Accelerator pedal operation
Active Pedal MODE1
Transmit the accelerator pedal feedback force control signal
to the accelerator pedal actuator via ITS communication. Constant with a force of 25 N
for 8 seconds
MODE2 Constant with a force of 15 N
for 8 seconds
MODE3 Change up to a force of 25 N for
8 seconds
MODE4 Change up to a force of 15 N for
8 seconds
Test start Starts the tests of “MODE1”, “MODE2”, “MODE3” and
“MODE4” —
Reset Stops transmitting the accelerator pedal feedback force
control signal below to end the test.
—
End Returns to the “SELECT TEST ITEM” screen —
JPOIA0061GB
Te s t i t e m Opera-
tion Description DCA system switch indicator
DCA INDICATOR Off
Stops transmitting the DCA system switch indicator signal be-
low to end the test
—
On Transmits the DCA system switch indicator signal to the com-
bination meter via CAN communication ON
Te s t i t e m
Opera-
tion Description Warning buzzer
LDP BUZZER Off
Stops transmitting the warning buzzer signal below to end the
test
—
On Transmits the warning buzzer signal to the warning buzzer ON
Revision: 2010 May2011 QX56
DAS
C1A00 CONTROL UNITDAS-57
< DTC/CIRCUIT DIAGNOSIS > [ADAS CONTROL UNIT]
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DTC/CIRCUIT DIAGNOSIS
C1A00 CONTROL UNIT
DTC LogicINFOID:0000000006223481
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine.
2. Perform “All DTC Readi ng” with CONSULT-III.
3. Check if the “C1A00” is detected as the current malfunction in “Self Diagnostic Result” of “ICC/ADAS”.
Is
“C1A00” detected as the current malfunction?
YES >> Refer to DAS-57, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000006223482
1.CHECK SELF-DIAGNOSIS RESULTS
Check if any DTC other than “C1A00” is detect ed in “Self Diagnostic Result” of “ICC/ADAS”.
Is any DTC detected?
YES >> Perform diagnosis on the detected DTC and repair or replace the malfunctioning parts. Refer to
DAS-38, "
DTC Index".
NO >> Replace the ADAS control unit. Refer to DAS-63, "
Removal and Installation".
DTC
(On board dis- play) Trouble diagnosis name DTC detecting condition Possible causes
C1A00 (0) CONTROL UNIT ADAS control unit inte
rnal malfunction ADAS control unit
Revision: 2010 May2011 QX56
DAS-58
< DTC/CIRCUIT DIAGNOSIS >[ADAS CONTROL UNIT]
C1A01 POWER SUPPLY CIRCUIT 1,
C1A02 POWER SUPPLY CIRCUIT 2
C1A01 POWER SUPPLY CIRCUIT 1, C1A02 POWER SUPPLY CIRCUIT 2
DTC LogicINFOID:0000000006223483
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine.
2. Turn the MAIN switch of ICC system ON.
3. Perform “All DTC Reading” with CONSULT-III.
4. Check if the “C1A01” or “C1A02” is detected as t he current malfunction in “Self Diagnostic Result” of “ICC/
ADAS”.
Is
“C1A01” or “C1A02” detected as the current malfunction?
YES >> Refer to DAS-58, "Diagnosis Procedure".
NO >> Refer to GI-40, "
Intermittent Incident".
Diagnosis ProcedureINFOID:0000000006223484
1.CHECK ADAS CONTROL UNIT POWER SUPPLY AND GROUND CIRCUIT
Check power supply and ground circuit of ADAS control unit. Refer to DAS-62, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> Replace the ADAS control unit. Refer to DAS-63, "Removal and Installation".
NO >> Repair or replace the malfunctioning parts.
DTC
(On board dis-
play) Trouble diagnosis
name DTC detecting condition Possible causes
C1A01 (1) POWER SUPPLY
CIR The battery voltage sent to ADAS control unit re-
mains less than 7.9 V for 5 seconds
Connector, harness, fuse
ADAS control unit
C1A02
(2) POWER SUPPLY
CIR 2 The battery voltage sent to ADAS control unit re-
mains more than 19.3 V for 5 seconds
Revision: 2010 May2011 QX56
DAS
U150F AV CAN 3DAS-61
< DTC/CIRCUIT DIAGNOSIS > [ADAS CONTROL UNIT]
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U150F AV CAN 3
DTC LogicINFOID:0000000006228052
DTC DETECTION LOGIC
NOTE:
If DTC “U150F” is detected along with DTC “U 1000”, first diagnose the DTC “U1000”. Refer to DAS-38, "
DTC
Index".
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine.
2. Turn the DCA system or LDP system ON.
3. Perform “All DTC Readi ng” with CONSULT-III.
4. Check if the “U150F” is detected as the current ma lfunction in “Self Diagnostic Result” of “ICC/ADAS”.
Is
“U150F” detected as the current malfunction?
YES >> Refer to DAS-61, "Diagnosis Procedure".
NO >> Refer to GI-40, "
Intermittent Incident".
Diagnosis ProcedureINFOID:0000000006228053
1.CHECK SELF-DIAGNOSIS RESULTS
Check if “U1000” is detected other than “U150F” in “Self Diagnostic Result” of “ICC/ADAS”.
Is
“U1000” detected?
YES >> Perform the CAN communicati on system inspection. Repair or replace the malfunctioning parts.
Refer to DAS-59, "
DTC Logic".
NO >> GO TO 2.
2.CHECK AV CONTROL UNIT SELF-DIAGNOSIS RESULTS
Check if any DTC is detected in “S elf Diagnostic Result” of “MULTI AV”.
Is any DTC detected?
YES >> Perform diagnosis on the detected DTC and repair or replace the malfunctioning parts. Refer to
AV-57, "
DTC Index".
NO >> Replace the ADAS control unit. Refer to DAS-63, "
Removal and Installation".
DTC
(On board dis-
play) Trouble diagnosis name DTC detecting condition Possible causes
U150F (161) AV CAN CIRC 3 ADAS control unit detects an error signal that is
received from AV control unit via CAN commu-
nication
AV control unit
Revision: 2010 May2011 QX56