BCS
BCM
BCS-57
< ECU DIAGNOSIS INFORMATION >
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DTC IndexINFOID:0000000006274822
NOTE:
The details of time display are as follows.
CRNT: A malfunction is detected now.
PAST: A malfunction was detected in the past.
IGN counter is displayed on Freeze Frame Data. For details of Freeze Frame Data, refer to
BCS-14, "
COM-
MON ITEM : CONSULT-III Function (BCM - COMMON ITEM)".
4 B2013: ID DISCORD BCM-S/L
B2014: CHAIN OF S/L-BCM
B2555: STOP LAMP
B2556: PUSH-BTN IGN SW
B2557: VEHICLE SPEED
B2601: SHIFT POSITION
B2602: SHIFT POSITION
B2603: SHIFT POSI STATUS
B2604: PNP/CLUTCH SW
B2605: PNP/CLUTCH SW
B2608: STARTER RELAY
B2609: S/L STATUS
B260B: STEERING LOCK UNIT
B260C: STEERING LOCK UNIT
B260D: STEERING LOCK UNIT
B260F: ENG STATE SIG LOST
B2612: S/L STATUS
B2614: BCM
B2615: BCM
B2616: BCM
B2618: BCM
B2619: BCM
B261A: PUSH-BTN IGN SW
B26E9: LOCK MALFUNCTION
B26EF: STRG LCK RELAY OFF
B26F0: STRG LCK RELAY ON
B26F1: IGN RELAY OFF
B26F2: IGN RELAY ON
B26F3: START CONT RLY ON
B26F4: START CONT RLY OFF
B26F5: STRG LCK STS SW
B26F6: BCM
B26F7: BCM
B26F8: BCM
B26F9: CRANK REQ CIR SHORT
B26FA: CRANK REQ CIR OPEN
B26FC: KEY REGISTRATION
U0415: VEHICLE SPEED
5 B2621: INSIDE ANTENNA
B2622: INSIDE ANTENNA
B2623: INSIDE ANTENNA
6 B2626: OUTSIDE ANTENNA
B2627: OUTSIDE ANTENNA
B2628: OUTSIDE ANTENNA
7 B26E7: TPMS CAN COMM
Priority DTC
Revision: 2010 May2011 QX56
BCS-58
< ECU DIAGNOSIS INFORMATION >
BCM
CONSULT display Fail-safeFreeze Frame Data
Vehicle Speed
Odo/Trip Meter
Vehicle Condition Intelligent Key warn-
ing lamp ON Reference
page
No DTC is detected.
further testing
may be required. ————
U1000: CAN COMM — — — BCS-70
U1010: CONTROL UNIT (CAN) — — —BCS-71
U0415: VEHICLE SPEED×— ×BCS-72
B2013: ID DISCORD BCM-S/L ××× SEC-69
B2014: CHAIN OF S/L-BCM××× SEC-70
B2192: ID DISCORD BCM-ECM×—— SEC-60
B2193: CHAIN OF BCM-ECM ×—— SEC-61
B2195: ANTI-SCANNING ×—— SEC-62
B2196: DONGLE NG ×—— SEC-63
B2198: NATS ANTENNA AMP ×—— SEC-65
B2555: STOP LAMP — ××SEC-73
B2556: PUSH-BTN IGN SW — ××SEC-76
B2557: VEHICLE SPEED ××× SEC-78
B2562: LOW VOLTAGE — ×—BCS-73
B2601: SHIFT POSITION ××× SEC-79
B2602: SHIFT POSITION××× SEC-82
B2603: SHIFT POSI STATUS××× SEC-85
B2604: PNP/CLUTCH SW××× SEC-89
B2605: PNP/CLUTCH SW××× SEC-91
B2608: STARTER RELAY××× SEC-93
B2609: S/L STATUS××× SEC-95
B260B: STEERING LOCK UNIT××× SEC-98
B260C: STEERING LOCK UNIT — ××SEC-99
B260D: STEERING LOCK UNIT ××× SEC-100
B260F: ENG STATE SIG LOST××× SEC-101
B2612: S/L STATUS××× SEC-102
B2614: BCM — ××PCS-56
B2615: BCM — ××PCS-59
B2616: BCM — ××PCS-61
B2618: BCM — ××PCS-63
B2619: BCM ××× SEC-105
B261A: PUSH-BTN IGN SW — ××PCS-64
B2621: INSIDE ANTENNA — ×—DLK-104
B2622: INSIDE ANTENNA — ×—DLK-106
B2623: INSIDE ANTENNA — ×—DLK-108
B2626: OUTSIDE ANTENNA — ×—DLK-110
B2627: OUTSIDE ANTENNA — ×—DLK-112
B2628: OUTSIDE ANTENNA — ×—DLK-114
B26E7: TPMS CAN COMM — — — BCS-74
Revision: 2010 May2011 QX56
BCS
BCM
BCS-59
< ECU DIAGNOSIS INFORMATION >
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B26E9: LOCK MALFUNCTION —
××
(Turn ON for 15 sec-
onds) SEC-106
B26EF: STRG LCK RELAY OFF
××× SEC-107
B26F0: STRG LCK RELAY ON××× SEC-109
B26F1: IGN RELAY OFF××× PCS-66
B26F2: IGN RELAY ON××× PCS-68
B26F3: START CONT RLY ON××× SEC-111
B26F4: START CONT RLY OFF××× SEC-112
B26F5: STRG LCK STS SW — ××SEC-113
B26F6: BCM — ××PCS-70
B26F7: BCM ××× SEC-116
B26F8: BCM — ××SEC-117
B26F9: CRANK REQ CIR SHORT — ××SEC-118
B26FA: CRANK REQ CIR OPEN — ××SEC-120
B26FC: KEY REGISTRATION — ××SEC-122
CONSULT display Fail-safe Freeze Frame Data
Vehicle Speed
Odo/Trip Meter
Vehicle Condition Intelligent Key warn-
ing lamp ON Reference
page
Revision: 2010 May2011 QX56
BCS-68
< BASIC INSPECTION >
INSPECTION AND ADJUSTMENT
Configuration has three functions as follows.
NOTE:
Manual setting item: Items which need selection by vehicle specifications
Automatic setting item: Items which are written in automatically (Setting can not be changed)
CAUTION:
When replacing BCM, you must perform “WRITE CONFIGURATION” with CONSULT-III.
Complete the procedure of “WRITE CONFIGURATION” in order.
If you set incorrect “WRITE CONF IGURATION”, incidents might occur.
Configuration is different for each vehicle mode l. Confirm configuration of each vehicle model.
Never perform “WRITE CONFIGURATION” except for new BCM.
CONFIGURATION (BCM) : Work ProcedureINFOID:0000000006324911
1.WRITING MODE SELECTION
CONSULT-III Configuration
Select “CONFIGURATION” of BCM.
When writing saved data>>GO TO 2.
When writing manually>>GO TO 3.
2.PERFORM “WRITE CONFIGURATION - CONFIG FILE”
CONSULT-III Configuration
Perform “WRITE CONFIGURATION - Config file”.
>> WORK END
3.PERFORM “WRITE CONFIGURATION - MANUAL SELECTION”
CONSULT-III Configuration
1. Select "WRITE CONFIGURA TION - Manual selection".
2. Identify the correct model and configuration list. Refer to BCS-69, "
CONFIGURATION (BCM) : Configura-
tion list".
3. Confirm and/or change setting value for each item. CAUTION:
Thoroughly read and understan d the vehicle specification. Incorrect settings may result in
abnormal control of ECU.
If items are not displayed, touch “SETTING”. Refer to BCS-69, "
CONFIGURATION (BCM) : Con-
figuration list" for written items and setting value.
4. Select "SETTING". CAUTION:
Make sure to select “SETTING” even if the indicat ed configuration of brand new BCM is same as
the desirable configuration. If not, configuratio n which is set automatically by selecting vehicle
model can not be memorized.
5. When "COMMAND FINISHED", select "END".
>> GO TO 4.
4.OPERATION CHECK
Confirm that each function controlled by BCM operates normally.
>> WORK END
Function Description
READ CONFIGURATION Reads the vehicle configuration of current BCM.
Saves the read vehicle configuration.
WRITE CONFIGURATION - Manual selection Writes the vehicle configuration with manual selection.
WRITE CONFIGURATION - Config file Writes the vehicle configuration with saved data.
Revision: 2010 May2011 QX56
BR-16
< PERIODIC MAINTENANCE >
FRONT DISC BRAKE
FRONT DISC BRAKE
BRAKE PAD
BRAKE PAD : Inspection and AdjustmentINFOID:0000000006222468
INSPECTION
Check the thickness of brake pad from the inspection hole (A) on
brake caliper assembly. Check use a scale if necessary.
ADJUSTMENT
CAUTION:
Burnish contact surfaces between pads according to the following procedure after refinishing or
replacing brake pads, or if a soft pedal occurs at very low mileage.
Be careful of vehicle speed because the brake does not operate firmly/securely until pads and disc
rotor are securely fitted.
Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1. Drive vehicle on straight, flat road.
2. Depress brake pedal with the power to stop vehicl e within 3 to 5 seconds until the vehicle stops.
3. Drive without depressing brake for a few minutes to cool the brake.
4. Repeat steps 1 to 3 until pad and disc rotor are securely fitted.
DISC ROTOR
DISC ROTOR : Inspec tion and AdjustmentINFOID:0000000006222469
INSPECTION
Appearance
Check surface of disc rotor for uneven wear, cracks, and serious damage. Replace it if necessary. Refer to
FA X - 8 , "
Removal and Installation" (2WD), FAX-18, "Removal and Installation" (AWD).
Runout
1. Fix the disc rotor to the wheel hub and bearing assembly with wheel nuts (2 points at least).
2. Check the wheel bearing axial end play before the inspection. Refer to FA X - 7 , "
Inspection" (2WD), FAX-
16, "Inspection" (AWD).
3. Inspect the runout with a dial indicator to measure at 10 mm (0.39 in) inside the disc edge.
4. Find the installation position that has a minimum runout by shift-
ing the disc rotor-to-wheel hub and bearing assembly installation
position by one hole at a time if the runout exceeds the limit
value.
5. Refinish the disc rotor if the runout is outside the limit even after performing the above operation. [When refinishing, use the Pro-
Cut PEM On-Car brake Lathe (Tool No. 38-PFM90.5) or equiva-
lent.]
CAUTION:Wear thickness : Refer to
BR-47, "
Front Disc Brake".
JPFIA0793ZZ
Runout : Refer to BR-47, "Front Disc Brake".
JPFIA0718ZZ
Revision: 2010 May2011 QX56
FRONT DISC BRAKEBR-17
< PERIODIC MAINTENANCE >
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Check in advance that the thickness of the disc rotor is wear thickness + 0.3 mm (0.012 in) or
more.
If the thickness is less than wear thickness + 0. 3 mm (0.012 in), replace the disc rotor. Refer to
FA X - 8 , "
Removal and Installation" (2WD), FAX-18, "Removal and Installation".
Thickness
Check the thickness of the disc rotor using a micrometer. Replace
the disc rotor if the thickness is below the wear limit. Refer to FAX-8,
"Removal and Installation" (2WD), FAX-18, "Removal and Installa-
tion" (4WD).
ADJUSTMENT
CAUTION:
Burnish contact surfaces between pads according to the following procedure after refinishing or
replacing brake pads, or if a soft pedal occurs at very low mileage.
Be careful of vehicle speed because the brake does not operate firmly/securely until pads and disc
rotor are securely fitted.
Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1. Drive vehicle on straight, flat road.
2. Depress brake pedal with the power to stop vehicl e within 3 to 5 seconds until the vehicle stops.
3. Drive without depressing brake for a few minutes to cool the brake.
4. Repeat steps 1 to 3 until pad and disc rotor are securely fitted. Wear thickness : Refer to
BR-47, "
Front Disc Brake".
Wear thickness : Refer to BR-47, "
Front Disc Brake".
JPFIA0719ZZ
Revision: 2010 May2011 QX56
BR-18
< PERIODIC MAINTENANCE >
REAR DISC BRAKE
REAR DISC BRAKE
BRAKE PAD
BRAKE PAD : Inspection and AdjustmentINFOID:0000000006222470
INSPECTION
Check the thickness of brake pad from the inspection hole (A) on
brake caliper assembly. Check use a scale if necessary.
ADJUSTMENT
CAUTION:
Burnish contact surfaces between pads according to the following procedure after refinishing or
replacing brake pads, or if a soft pedal occurs at very low mileage.
Be careful of vehicle speed because the brake does not operate firmly/securely until pads and disc
rotor are securely fitted.
Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1. Drive vehicle on straight, flat road.
2. Depress brake pedal with the power to stop vehicl e within 3 to 5 seconds until the vehicle stops.
3. Drive without depressing brake for a few minutes to cool the brake.
4. Repeat steps 1 to 3 until pad and disc rotor are securely fitted.
DISC ROTOR
DISC ROTOR : Inspec tion and AdjustmentINFOID:0000000006222471
INSPECTION
Appearance
Check surface of disc rotor for uneven wear, cracks, and serious damage. Replace it if necessary. Refer to
RAX-7, "
Removal and Installation".
Runout
1. Fix the disc rotor to the wheel hub and bearing assembly with wheel nuts (2 points at least).
2. Check the wheel bearing axial end play before the inspection. Refer to RAX-5, "
Inspection".
3. Inspect the runout with a dial indicator to measure at 10 mm (0.39 in) inside the disc edge.
4. Find the installation position that has a minimum runout by shift-
ing the disc rotor-to-wheel hub and bearing assembly installation
position by one hole at a time if the runout exceeds the limit
value.
5. Refinish the disc rotor if the runout is outside the limit even after performing the above operation. [When refinishing, use the Pro-
Cut PEM On-Car brake Lathe (Tool No. 38-PFM90.5) or equiva-
lent.]
CAUTION:
Check in advance that the thickn ess of the disc rotor is wear thickness + 0.3 mm (0.012 in) or
more. Wear thickness : Refer to
BR-47, "
Rear Disc Brake".
JPFIA0720ZZ
Runout : Refer to BR-47, "Rear Disc Brake".
JPFIA0721ZZ
Revision: 2010 May2011 QX56
REAR DISC BRAKEBR-19
< PERIODIC MAINTENANCE >
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If the thickness is less than wear thickness + 0. 3 mm (0.012 in), replace the disc rotor. Refer to
RAX-7, "
Removal and Installation".
Thickness
Check the thickness of the disc rotor using a micrometer. Replace
the disc rotor if the thickness is below the wear limit. Refer to RAX-7,
"Removal and Installation".
ADJUSTMENT
CAUTION:
Burnish contact surfaces between pads according to the following procedure after refinishing or
replacing brake pads, or if a soft pedal occurs at very low mileage.
Be careful of vehicle speed because the brake does not operate firmly/securely until pads and disc
rotor are securely fitted.
Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1. Drive vehicle on straight, flat road.
2. Depress brake pedal with the power to stop vehicl e within 3 to 5 seconds until the vehicle stops.
3. Drive without depressing brake for a few minutes to cool the brake.
4. Repeat steps 1 to 3 until pad and disc rotor are securely fitted. Wear thickness : Refer to
BR-47, "
Rear Disc Brake".
Wear thickness : Refer to BR-47, "
Rear Disc Brake".
JPFIA0722ZZ
Revision: 2010 May2011 QX56