3
WHAT TO DO IN AN EMERGENCY
5
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!
SPARE TYRE
(If the air conditioning had been in use, it is normal for cold water to bedraining from it when you stop).
WARNING:
While the engine is running, keep hair, hands and clothing away from moving parts such as the fan anddrive belts to prevent injury. 6. If you cannot find the cause of the
overheating, wait until the enginetemperature has returned to normal. Then, if coolant has been lost, care- fully add engine coolant to the reser-voir (page 6-7) to bring the fluid level in the reservoir up to the halfway mark.
7. Proceed with caution, keeping alert for further signs of overheating. Ifoverheating happens again, call aHyundai dealer for assistance.
5. If the water pump drive belt is broken or coolant is leaking out, stop theengine immediately and call the near-est Hyundai dealer for assistance.
WARNING:
Do not remove the radiator cap when the engine is hot. This may result in coolant being blown out of the open-ing and cause serious burns.
! CAUTION:
Serious loss of coolant indicates there is a leak in the cooling system and this should be checked as soon as possible by a Hyundai dealer. D040A01A-DAT For Full Size The following instructions for the FULL SIZE spare tyre should be observed: Check inflation pressure as soon as practical after installing the spare tyre,and adjust to the specified pressure. The tyre pressure should be periodi- cally checked and maintained at thespecified pressure while the tyre is stored. Spare Tyre Pressure
OMC059110R
4 DOOR
5VEHICLE MAINTENANCE REQUIREMENTS
8
F070H01A-DAT
o Rear Brake Drums/Linings,
Hand Brake
Check the rear brake drums and lin- ings for scoring, burning, leaking fluid, broken parts, and excessive wear.Inspect the hand brake system in- cluding the hand brake lever and ca- bles. For detailed service procedures,refer to the Shop Manual.
F060H01A-AAT
o Air Cleaner Filter A Genuine Hyundai air cleaner filter is recommended when the filter is re- placed. F060J01A-AAT
o Spark Plugs Make sure to install new spark plugs of the correct heat range. F070C02A-AAT
o Coolant The coolant should be changed at the intervals specified in the mainte- nance schedule.
F070E05A-DAT
o Automatic Transaxle Fluid
The fluid level should be in the "HOT" range of the dipstick, after the engine and transaxle are at normal operating temperature. Check the automatictransaxle fluid level with the engine running and the transaxle in neutral, with the hand brake properly applied.Use Hyundai Genuine ATF SP-III, DIA- MOND ATF SP-III, SK ATF SP-III or other brands approved by HyundaiMotor Co., when adding or changing fluid. F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immediately. F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake fluid reservoir. The level should be between "MIN" and "MAX" marks onthe side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3 or DOT 4.
F070B01A-GAT o Cooling System Check the cooling system part, such as radiator, coolant reservoir, hoses and connections for leakage and dam- age. Replace any damaged parts. F070D01A-AAT
o Manual Transaxle Oil
Inspect the manual transaxle oil ac-
cording to the maintenance schedule. NOTE:
If the oil level is low, check for
possible leaks before adding oil. Do not overfill.
6 DO-IT-YOURSELF MAINTENANCE
2ENGINE COMPARTMENT
G010B01MC-DAT
CAUTION:
When inspecting or servicing the engine, you should handle tools and other heavy objects carefully so that the plastic rocker cover of the engine is not damaged.
!
OMC059036R
1. Engine coolant reservoir ......... 6-7
2. Clutch fluid reservoir (With Manual Transaxle) ...... 6-14
3. Engine oil filler cap ................. 6-6
4. Brake fluid reservoir ............. 6-14
5. Air cleaner filter ...................... 6-8 6. Windshield washer fluid reservoir
cap ...................................... 6-10
7. Power steering fluid reservoir ............................................ 6-21
8. Engine oil level dipstick ......... 6-5 9. Radiator cap
........................... 6-7
10. Automatic transaxle fluid level dipstick (If Installed) ............ 6-12
11. Battery ................................. 6-19
12. Fuse/Relay box .................... 6-17
6
DO-IT-YOURSELF MAINTENANCE
7
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CHECKING AND CHANG- ING THE ENGINE COOLANT
35% 40%50%60%
Ambient
temperature °C ( °F)-15 (5)
-25 (-13)-35 (-31)-45 (-49)
Antifreeze solution Water
Engine coolant concentration
65% 60%50%40%
G050A01TG-DAT
WARNING:
Do not remove the radiator cap when the engine is hot. When the engine is hot, the engine coolant is under pres-sure and may erupt through the open- ing if the cap is removed. You could be seriously burned if you do notobserve this precaution. Do not re- move the radiator cap until the radia- tor is cool to touch. NOTE: It is recommended that the engine coolant should be changed by an authorised Hyundai dealer. G050B01A-AAT Recommended Engine Coolant Use a high quality ethylene-glycol cool- ant in a 50/50 mix with water. Theengine coolant should be compatible with aluminum engine parts. Additional corrosion inhibitors or additives shouldnot be used. The cooling system must be maintained with the correct con- centration and type of engine coolantto prevent freezing and corrosion. Never allow the concentration of anti- freeze to exceed the 60% level or gobelow the 35% level, or damage to the cooling system may result. For proper concentration when adding or replac-ing the engine coolant, refer to the following table.
G050C01TG-DAT To Check the Coolant Level The coolant level can be seen on the side of the plastic coolant reservoir. The level of the coolant should bebetween the "L" and "F" lines on the reservoir when the engine is warm with it at idle. If the level is below the "L"mark, add coolant to bring it up to "F". If the level is low, inspect for coolant leaks and recheck the fluid level fre-quently. If the level drops again, visit your Hyundai dealer for inspection and diagnosis of the reason for the coolantleak.
OMC059005
6
DO-IT-YOURSELF MAINTENANCE
21
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G220B01A-AAT Checking Engine Cooling Fan The engine coolant fan should come on automatically if the engine coolanttemperature is high. G220C01TB-GAT Checking Condenser Cooling Fan When the air conditioning is in opera- tion, the condenser cooling fan comeson automatically, being controlled by
the engine ECU.
WARNING:
The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not running. Use extremecaution when working near the blades of the coolant fan, so that you are not injured by a rotating fanblade. As the engine coolant temper- ature decreases the fan will automat- ically shut off. This is a normal con-dition. The power steering fluid level should be checked regularly. To check the power steering fluid level,be sure the ignition is "OFF", then check to make certain that the power steering fluid level is between the "MAX"and "MIN" level markings on the fluid reservoir.
CHECKING ELECTRIC COOLING FANS
G220A01A-AATPOWER STEERING FLUID LEVEL
G230A01MC-GAT
OMC055014
6 DO-IT-YOURSELF MAINTENANCE
22
Horizontal
aimingVertical
aiming
5. Open the bonnet.
6. Draw the vertical line (through the centre of each headlight beam pat- tern) and the horizontal line (through the centre of each headlight beampattern) on the aiming screen. And then, draw a horizontal parallel line at 30 mm (1.18 in.) under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillips screwdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low beam to each vertical line with aphillips screwdriver - HORIZONTALAIMING.
HEADLIGHT AIMING ADJUSTMENT
G290A03A-DAT Before performing aiming adjustment, make sure of the following.
1. Keep all tyres inflated to the correct
pressure.
2. Place the vehicle on level ground and press the front bumper & rear bumper down several times. Placethe vehicle at a distance of 3,000 mm (118 in.) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant,engine oil and fuel, and spare tyre, jack, and tools).Have the driver or equivalent weight placed in driver's seat.
4. Clean the head light lenses and turn on the headlights (low beam). G290A03MC
NOTE:
o Grinding noise from the power
steering pump may be heard im- mediately after the engine is startedin extremely cold conditions (be- low - 20°C). If the noise stops during warm up, there is no ab-normal function in the system. It is due to a power steering fluid characteristic in extremely coldconditions.
o Do not start the engine when the
power steering oil reservoir isempty.
G240A01A-DAT POWER STEERING HOSES It is suggested that you check the power steering hose connections forfluid leakage at those intervals speci- fied in the vehicle maintenance sched- ule in Section 5. The power steeringhoses should be replaced if there is severe surface cracking, pulling, scuff- ing or worn spots. Deterioration of thehoses could cause premature failure.