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The DFCM should be drained at regular intervals or when indicated by
the message center message and water in fuel indicator light. SeeFuel
filter/water separatorin theMaintenance and Specificationschapter.
The fuel injection system is controlled through the powertrain control
module (PCM).
Fuel is drawn from the fuel tank by a frame-mounted electric fuel pump
located inside the DFCM and provides pressurized fuel to the engine.
The fuel pump contains a pressure relief valve for overpressure
protection in the event of restricted flow.
Engine protection mode
Ford diesel engines are equipped with engine protection and emission
control systems. These systems monitor critical temperatures and
pressures, and modify engine operation accordingly. These features are
intended to modify engine performance characteristics. If these modified
engine performance characteristics persist for an extended period or the
service engine soon
or powertrain malfunction/reduced
power/electronic throttle control light
is illuminated, seek service
from your authorized dealer.
Lubrication system
It is important to change the engine oil at the recommended service
intervals to maintain oil viscosity. Extending the oil and filter change
interval beyond the recommended interval can negatively affect engine
performance, fuel economy and engine life. Refer toEngine oilin the
Maintenance and Specificationschapter.
Fast start glow plug system
The diesel engine glow system consists of:
•eight glow plugs (one per cylinder)
•the glow plug control module (GPCM)
•engine coolant temperature (ECT) sensor
•barometric pressure (BARO) sensor
•environmental temperature sensor
Introduction
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6. it is best to maintain the oil level
within the crosshatch area on the
dipstick by adding oil as required.
The lower hole is the minimum oil
level and the upper hole is the
maximum oil level. Do not overfill.
The distance from the lower hole
(oil minimum) to the upper
crosshatch area on the dipstick represents 1.0 quart (.95L).
Engine oil specifications
To help achieve acceptable engine performance and durability, it is
important that only engine oils of good quality are used in your diesel
engine and it is changed at the recommended interval. For normal or
severe service, use Motorcraftoil or an equivalent oil conforming to
Ford specifications as listed in theMaintenance product specifications
and capacitiessection in this chapter or API service categories CJ-4 or
CJ-4/SM. It is important to use these oils because they are compatible
with the emission control equipment of your vehicle to meet the more
stringent emission standards.
The use of correct oil viscosities for diesel engines is important for
satisfactory operation. Determine which oil viscosity best suits the
temperature range you expect to encounter for the next service interval
from the following SAE viscosity grade chart.
Maintenance and Specifications
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1For severe duty usage, use SAE 5W-40 API CJ-4.
2For biodiesel (grades B5-B20) usage, use SAE 5W-40 or SAE
15W-40 API CJ-4.
An engine block heater is recommended at temperatures below –10°F
(–23°C).
A symbol has been developed by the
American Petroleum Institute (API)
to help you select the proper engine
oil. It will be included on the oil
container you purchase. The top
section of the symbol shows the oil
performance by the API designation. This should match the owner guide
recommendation. The center section will show the SAE viscosity grade
Changing the engine oil and oil filter
Your vehicle is equipped with an Intelligent Oil Life Monitor™ that
calculates the proper oil change service interval. When the message
center indicates:OIL CHANGE REQUIRED, change the engine oil and
oil filter. See theMessage centersection of theInstrument Cluster
chapter for more information.
Refer toMotorcraft part numberslater in this chapter for the engine oil
filter part number. This filter protects your engine by filtering harmful,
abrasive or sludge particles and particles significantly smaller than most
available “will-fit” filters.
-20
-100
10 20 30
40
38 32 27 21 16 10 4 -1 -7 -12
-18 -23 -2950 60
7080 9010 0
SAE VISCOSITY GRADES
EXPECTED TEMPERATURE RANGE
F˚
C˚
5W-401,2
0W-30 / 0W-4015W-40
2
10W-30 (Normal Usage)
APISERVICECJ-4/SMSAE10W-30
Maintenance and Specifications
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Tampering with noise control system prohibited
Federal law prohibits the following acts or the causing thereof: (1) The
removal or rendering inoperative by any person other than for purposes
of maintenance, repair or replacement of any device or element of design
incorporated into any new vehicle for the purpose of noise control prior
to its sale or delivery to the ultimate purchaser or while it is in use, or
(2) the use of the vehicle after such device or element of design has
been removed or rendered inoperative by any person.
Among those acts which the U.S. Environmental Protection Agency may
presume to constitute tampering are the acts listed below:
•Removal of hood blanket, fender apron absorbers, fender apron
barriers, underbody noise shields or acoustically absorptive material.
•Tampering or rendering inoperative the engine speed governor, so as
to allow engine speed to exceed manufacturer’s specifications.
The complexity of the diesel engine makes it so the owner is discouraged
from attempting to perform maintenance other than the services
described in this supplement.
If you experience difficult starting, rough idling, excessive exhaust
smoke, a decrease in engine performance or excess fuel consumption,
perform the following checks:
•a plugged or disconnected air inlet system or engine air filter element.
•water in the fuel filter/water separator.
•a clogged fuel filter.
•contaminated fuel.
•air in the fuel system, due to loose connections.
•an open or pinched sensor hose.
•check engine oil level.
•wrong fuel or oil viscosity for climactic conditions.
If these checks do not help you correct the engine performance problem
you are experiencing, consult an authorized dealer.
Maintenance and Specifications
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