2011 FORD KUGA steering system

Steering Gear(13 116 0)
Special Tool(s) / General Equipment205-880
Alignment Pins, Subframe
E93105
211-020
Separator, Ball Joint
13006
Transmission Jack
Materials
Specification
Name
WSA-M2C195-A / 9U7J-
M2C195-AA
Power Steering Fluid IW
Removal
NOTE:
Removal steps in this procedure may
contain installation details.
1. Refer to: Steering System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
2. CAUTION: Make sure that the steering wheel lock is engaged.
NOTE: Make sure that the road wheels are in
the straight ahead position.
E99259
3. Torque: 30Nm
E66155
4.On both sides.
Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
5. If equipped.
E98543
x7
6.If equipped.
Torque: 8
Nm
E75215
7. CAUTION: Make sure that the ball joint
ball does not rotate.
G1001271en2008.50 Kuga8/2011
211-02- 25
Power Steering
211-02- 25
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E131502
7. NOTE:Make sure the fluid in the reservoir does
not fall below the MIN mark, as air could enter
the system. Slowly turn the steering wheel from lock to lock
five times.
E131522
123
8.
Material: Power Steering Fluid IW
(WSA-M2C195-A / 9U7J-M2C195-AA)
hydraulic fluid
G1001271en2008.50 Kuga8/2011
211-02- 32
Power Steering
211-02- 32
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with 2.5L engine
11 .
E141077
12.
E141078
13. N O T E :Make sure the fluid in the reservoir does
not fall below the MIN mark, as air could enter
the system.
Slowly turn the steering wheel from lock to lock
five times.
E131522
123
14.
E141079
12
15.
E141077
G1001271en2008.50 Kuga8/2011
211-02- 34
Power Steering
211-02- 34
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

All vehicles
16.Refer to: Front Toe Adjustment (204-00
Suspension System - General Information,
General Procedures).
G1001271en2008.50 Kuga8/2011
211-02- 35
Power Steering
211-02- 35
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Steering Gear to Power Steering Fluid Reservoir Return Line —2.5L Duratec (147kW/200PS) - VI5(13 439 0)
General Equipment
Hose Clamp Remover/Installer
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Steering System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
2. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
3.
E98543
x7
4.
E99630
5.
E99631
6. WARNING: Be prepared to collect escaping fluid.
1. General Equipment: Hose ClampRemover/Installer
2. Torque: 30
Nm
E114706
1
2
7. Torque: 23Nm1.
2. Torque: 7
Nm
G1185536en2008.50 Kuga8/2011
211-02- 36
Power Steering
211-02- 36
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Installation
1.To install, reverse the removal procedure.
2.
E141077
3.
E141078
4. NOTE: Make sure the fluid in the reservoir does
not fall below the MIN mark, as air could enter
the system.
Slowly turn the steering wheel from lock to lock
five times.
E131522
123
5.
E141079
12
6.
E141077
G1185536en2008.50 Kuga8/2011
211-02- 39
Power Steering
211-02- 39
REMOVAL AND INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Tie Rod End(13 273 0)
Special Tool(s)211-020
Separator, Ball Joint
13006
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
2. CAUTION: Make sure that the ball joint ball does not rotate.
1. Torque: 69Nm
2. Torque: 48Nm
E69553
2
1
3.Special Tool(s): 211-020
E69554
211-020
4. NOTE: Make sure that the tie rod end is
installed with the same number of turns as when
removed.
E69728
Installation
1. To install, reverse the removal procedure.
2. Refer to: Front Toe Adjustment (204-00
Suspension System - General Information,
General Procedures).
G1001768en2008.50 Kuga8/2011
211-03- 2
Steering Linkage
211-03- 2
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Steering Gear Boot(13 134 0)
Special Tool(s)204-169
Clamping Tool, Boot
Retaining Clamp
14044
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Tie Rod End (211-03 Steering Linkage,
Removal and Installation).
2.
E99467
Installation
1. To install, reverse the removal procedure.
2. Special Tool(s): 204-169
E69906
204-169
3.Refer to: Front Toe Adjustment (204-00
Suspension System - General Information,
General Procedures).
G1001769en2008.50 Kuga8/2011
211-03- 5
Steering Linkage
211-03- 5
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL