2011 FORD KUGA AIR CON

Transmission Fluid Pan
Special Tool(s)303-428
Separator, Oil Pan
21179
Materials
Specification
Name
WSS-M4G320-A3 /
6G9N-M4G320-AA
Silicone Sealant LG
Removal
1.
E115314
2.
Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
3.
E115327
4. Special Tool(s): 303-428
2.
x9
303-428
x9
303-428
1
2
E115341
G1163608en2008.50 Kuga8/2011
307-01- 75
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 75
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Installation
1. CAUTION: Make sure that the matingfaces are clean and free of foreign
material.
Material: Silicone Sealant LG (WSS-M4G320-A3/ 6G9N-M4G320-AA) sealant
3mm3mm
E115316
2. Torque: 18Nm
x9x9
E115315
3.
E115327
4.
E115314
5.Refer to: Transmission Fluid Drain and Refill
(307-01 Automatic Transmission/Transaxle -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD, General Procedures).
G1163608en2008.50 Kuga8/2011
307-01- 76
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 76
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

5.Refer to: Selector Lever Cable Adjustment -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD (307-05 Automatic
Transmission/Transaxle External Controls -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, General Procedures).
E114436
6.
E114507
7.
E114505
8.
E114504
G1163634en2008.50 Kuga8/2011
307-01- 80
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 80
REMOVAL AND INSTALLATION
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
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Make sure that the torque converter
remains in the transmission.
General Equipment: Transmission Jack
x2x2
E114751
5. Perform this and the following operation
simultaneously.
Torque: 48
Nm
x2x2
E114623
6.Torque: 48Nm
E114621
7.Remove the following items:
1. General Equipment: Wooden Block General Equipment: Transmission Jack
E114733
8.Torque: 48Nm
E114622
G1163646en2008.50 Kuga8/2011
307-01- 92
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 92
INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

37.Torque: 25Nm
E114606
38.Refer to: Selector Lever Cable Adjustment -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD (307-05 Automatic
Transmission/Transaxle External Controls -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, General Procedures).
E114436
39. Torque: 48
G1163646en2008.50 Kuga8/2011
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Nm1.
2. Torque: 25
Nm
3. Torque: 10Nm
E114615
307-01-
99
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 99
INSTALLATION
x2
x41
3
2

SECTION 307-02 Transmission/Transaxle Cooling—
Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
VEHICLE APPLICATION: 2008.50 Kuga
PA G E
CONTENTS
DESCRIPTION AND OPERATION
307-02-2
Transmission Cooling (Component Location) .....................................................................
307-02-3
Transmission Cooling (Overview) ........................................................................\
...............
307-02-3
Overview ........................................................................\
.....................................................
REMOVAL AND INSTALLATION 307-02-4
Transmission Fluid Cooler — Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD .
307-02-8
Transmission Fluid Cooler Tubes — Vehicles With: 5-Speed Automatic Transaxle - AW55
AWD ........................................................................\
..........................................................
307-02- 1
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 1
.
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Transmission Cooling – Component Location
1
2
3
4
E112583
Description
Item
The transmission fluid cooler.
1
Push connect fittings
2Description
Item
From transmission fluid cooler to
transmission
3
From transmission to transmission fluid
cooler
4
G1163663en2008.50 Kuga8/2011
307-02-
2
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 2
DESCRIPTION AND OPERATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Transmission Fluid Cooler — Vehicles With: 5-Speed AutomaticTransaxle - AW55 AWD
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2.
x2
x4
x2
x4
E114921
3.
x4x4
E114919
4. If equipped.
2.
1212
E114920
5.
G1163667en2008.50 Kuga8/2011
307-02- 4
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 4
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL