2011 FORD KUGA engine remove

Engine(21 134 8)
Disassembly
Special Tool(s) / General Equipment211-014
Remover, Steering Wheel
13019
303-1054
Locking Tool, Timing Belt
Tensioner
3031054
Punch
Two Leg Puller
1.
E68416
2.
E122374
x4
3. General Equipment: Two Leg Puller
E122375
Vehicles with mechanical timing belt tensioner
4.
E68488
1
3
2
G543498en2008.50 Kuga8/2011
303-01- 84
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
84
DISASSEMBLY
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with mechanical timing belt tensioner
39. N O T E :Make sure that new components are
installed.
1. Torque: 25
Nm
3. Torque: 25Nm
E68489
3
1
2
-20 C 20 C 50 C
Vehicles with automatic timing belt tensioner
40. N O T E : Make sure that new components are
installed.
1. Torque: 25
Nm
3. Special Tool(s): 303-1054 Torque: 25
Nm
E113801
12
3
303-1054
41. WARNING: Take extra care when handling the compressed spring.
Remove the Special Tool(s): 303-1054
E113802
303-1054
G543500en2008.50 Kuga8/2011
303-01- 108
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
108
ASSEMBLY
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

All vehicles
42.Torque: 120Nm
E84550
x2
43.Remove the Special Tool(s): 303-1178
E66324
303-1178
44. CAUTION: Only rotate the crankshaft
clockwise.
Rotate the crankshaft slowly until the crankshaft
stops.
Remove the Special Tool(s): 303-1182
E66328
303-1182
45.
E112858
1
x2
2
46. CAUTION: Only rotate the crankshaftclockwise.
Rotate the crankshaft slowly until the crankshaft
stops.
Install the Special Tool(s): 303-1182
E66328
303-1182
47.Install the Special Tool(s): 303-1178
Torque: 10
Nm
E66324
303-1178
G543500en2008.50 Kuga8/2011
303-01- 109
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
109
ASSEMBLY
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

48. CAUTION: Make sure that the
installation marks are aligned.
E113365
49.Torque: 35Nm
E68749
50.Remove the Special Tool(s): 303-1182
303-1182
51.Remove the Special Tool(s): 303-1178
303-1178
E68745
G543500en2008.50 Kuga8/2011
303-01-11 0 Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-11 0
ASSEMBLY
TO MODEL INDEX BACK TO CHAPTER INDEXFORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

53.Torque: 40Nm
E83911
54. N O T E : Make sure that new components are
installed.
1.
2. Torque: 40
Nm
E113556
x21
x22
55.
Torque: 10Nm
E65076
56.Torque: 10Nm
E68416
57. N O T E : Only tighten the bolts finger tight at
this stage.
Install the Special Tool(s): 303-1179
1.
2. Torque: 180
Nm
58.
Remove the Special Tool(s): 303-1179
E122486
x41
2
303-1179
59.Torque:
• Stage 1: 25
Nm
• Stage 2: 60°
E122520
x4
G543500en2008.50 Kuga8/2011
303-01- 111
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
111
ASSEMBLY
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

23.Install the Special Tool(s): 303-122
G1079026en2008.50 Kuga8/2011
303-01- 11 6
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
11 6
INSTALLATION
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX
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E67741
E67899
E67898
20. Torque: 10Nm
21.
22.
303-122
24.Remove the Special Tool(s): 303-435,
303-435-06, 303-435-14B
E67897
E84188
303-435-06
303-435-14B
303-435
x3

Engine — Vehicles With: 5-Speed Automatic Transaxle(AW55)(21 132 0; 21 132 6; 21 132 7)
Installation
Special Tool(s) / General Equipment
303-122
Lifting Bracket, Engine
21068A
Hose Clamp Remover/Installer
Hydraulic Jib Crane
Mounting Table Set
Retaining Strap
Round-Ended Steel Rule
Trolley Jack
Wooden Block
1. Special Tool(s): 303-122
General Equipment: Hydraulic Jib Crane
E84188
303-122
2.General Equipment: Round-Ended Steel Rule
14 mm14 mm
E114801
3.Torque: 48Nm
E84187
G1191241en2008.50 Kuga8/2011
303-01- 11 9
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
11 9
INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

10. N O T E :Only tighten the nuts and bolts finger
tight at this stage.
E68472
2
1
11 . Remove the following items:
• General Equipment: Retaining Strap
12. Torque: 25
Nm
E112536
13. Torque: 23Nm1.
2. Torque: 7
Nm
E112535
1
2
G1191241en2008.50 Kuga8/2011
303-01- 122
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
122
INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL