2011 FORD KUGA Scr

The TR sensor
E125819
The TR sensor and the TCM form one unit. This
unit is located at the top of the transmission casing,
on the gear linkage.
Function
The TR sensor has three separate functions:
• Transmit a signal to the TCM about the selectedtransmission range.
• To transmit the signal to switch on the reversing lamps to the GEM when the selector lever is in
the 'R' position.
• To transmit the start enable signal to the PCM when the selector lever is in the 'P' or 'N'
position.
The TR sensor contains a permanent magnet and
a linear Hall detector. It produces a signal voltage
between 0 and 5 V. This signal voltage
corresponds to the selector lever position currently
chosen.
Voltage values for the different gears:
• P approximately 0.65 V
• R approximately 1.64 V
• N approximately 2.12 V
• D approximately 2.49 V
Consequences of signal failure
If the TR sensor fails, the MIL is activated and the
vehicle can be driven in emergency mode 4. The
vehicle can no longer be started for safety reasons
after the ignition is switched off because the TCM
does not detect the current transmission range.
If a shift solenoid valve fails, the MIL is activated
and the vehicle can be driven in the appropriate
emergency mode.
G1163605en2008.50 Kuga8/2011
307-01- 60
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 60
DESCRIPTION AND OPERATION
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Transmission Fluid Level Check
General EquipmentFord Diagnostic Equipment
Materials
Specification
Name
WSS-M2C924-A / 4U7J-
M2C924-AA
Automatic Transmission
Oil E-AW
Inspection
1.
Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Connect the Ford diagnostic equipment.
General Equipment: Ford Diagnostic Equipment
3. Make sure that the transmission is not in
emergency operation mode.
4. Make sure that the transmission fluid
temperature is between 70° and 80°C.
General Equipment: Ford Diagnostic Equipment
80
70
E114667
5. WARNING: Make sure that the brake pedal and parking brake are fully applied
during the test.
Start and run the engine at idle. 6.
E114668
7. NOTE:
Make sure that the selector lever and
the gearshift mechanism are in the park (P)
position.
8. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
9.
E98183
G1163606en2008.50 Kuga8/2011
307-01- 61
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 61
GENERAL PROCEDURES
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Transmission Fluid Drain and Refill
General EquipmentFluid Container
Materials
Specification
Name
WSS-M2C924-A / 4U7J-
M2C924-AA
Automatic Transmission
Oil E-AW
Draining
17.
Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
18. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
19.
E98183
20. WARNING: Be prepared to collect escaping fluid.
General Equipment: Fluid Container
E114758
21.Torque: 40Nm
E114758
Filling
22.
E114670
23.Use a suitable plastic tube.
E114933
G1163607en2008.50 Kuga8/2011
307-01- 63
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 63
GENERAL PROCEDURES
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Halfshaft Seal LH
Special Tool(s)303-293
Remover, Crankshaft Seal
21143
Special Tool(s)308-203
Installer, Differential Double
Lip Seal
16066
Removal
1.Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Front Halfshaft LH (205-04 Front Drive
Halfshafts, Removal and Installation).
3. Special Tool(s): 303-293
303-293303-293
E114366
Installation
1.Special Tool(s): 308-203
308-203308-203
E114367
2.Refer to: Front Halfshaft LH (205-04 Front Drive
Halfshafts, Removal and Installation).
3. Refer to: Transmission Fluid Level Check
(307-01 Automatic Transmission/Transaxle -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD, General Procedures).
G1163610en2008.50 Kuga8/2011
307-01- 67
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 67
REMOVAL AND INSTALLATION
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Halfshaft Seal RH
Special Tool(s) / General Equipment308-784
Installer, Halfshaft Seal
E115803
Special Tool(s) / General EquipmentFlat-bladed screwdriver
Removal
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Transfer Case (307-07 Transfer Case
- Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, Removal).
3. General Equipment: Flat-bladed screwdriver
E114368
Installation
1.Special Tool(s): 308-784
308-784308-784
E114369
2.Refer to: Transfer Case (307-07 Transfer Case
- Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, Installation).
3. Refer to: Transfer Case Fluid Level Check
(307-07 Transfer Case - Vehicles With:
5-Speed Automatic Transaxle - AW55
AWD/6-Speed Automatic Transaxle -
6DCT450, General Procedures).
G1183024en2008.50 Kuga8/2011
307-01- 68
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 68
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Output Shaft Speed (OSS) Sensor
MaterialsSpecification
Name
WSS-M2C924-A / 4U7J-
M2C924-AA
Automatic Transmission
Oil E-AW
Removal
1.
Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. WARNING: Be prepared to collect escaping fluid.
E115345
3.
E115335
Installation
1. NOTE: Make sure that a new component is
installed.
Material: Automatic Transmission Oil E-AW (WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E115336
2. WARNING: Make sure that a new bolt is installed.
Torque: 5Nm
E115253
G1163635en2008.50 Kuga8/2011
307-01- 72
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 72
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Transmission Fluid Pan
Special Tool(s)303-428
Separator, Oil Pan
21179
Materials
Specification
Name
WSS-M4G320-A3 /
6G9N-M4G320-AA
Silicone Sealant LG
Removal
1.
E115314
2.
Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
3.
E115327
4. Special Tool(s): 303-428
2.
x9
303-428
x9
303-428
1
2
E115341
G1163608en2008.50 Kuga8/2011
307-01- 75
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 75
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Turbine Shaft Speed (TSS) Sensor
MaterialsSpecification
Name
WSS-M2C924-A / 4U7J-
M2C924-AA
Automatic Transmission
Oil E-AW
Removal
1.
Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2.
E115344
3.
E115335
Installation
1. NOTE: Make sure that a new component is
installed.
Material: Automatic Transmission Oil E-AW (WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E115336
2. WARNING: Make sure that a new bolt is installed.
Torque: 5Nm
E115252
G1163632en2008.50 Kuga8/2011
307-01- 81
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 81
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL