2011 FORD KUGA climate control

Electric Booster Heater
Removal
NOTE:
Removal steps in this procedure may
contain installation details.
1. Refer to: Floor Console (501-12 Instrument
Panel and Console, Removal and Installation).
2. Torque: 9 Nm 3.
Refer to: Climate Control Assembly - Vehicles
With: Manual Temperature Control (412-01
Climate Control, Removal and Installation).
Refer to: Climate Control Assembly - Vehicles
With: Automatic Temperature Control (412-01
Climate Control, Removal and Installation).
4. Torque: 10 Nm1.
2. Torque: 25
Nm
G1074270en
2008.50 Kuga 8/2011 412-02-18
Auxiliary Climate Control
412-02-18
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALx4E101619

5.
Installation
1.
To install, reverse the removal procedure. G1074270en
2008.50 Kuga 8/2011 412-02-20
Auxiliary Climate Control
412-02-20
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Fuel Fired Booster Heater — 2.5L Duratec (147kW/200PS) - VI5
General Equipment
Hose Clamp(s) General Equipment
Hose Clamp Remover/Installer
Removal
NOTE: Removal steps in this procedure may
contain installation details. 1.
Refer to: Engine Cooling System Health and
Safety Precautions (100-00 General
Information, Description and Operation).
Refer to: Petrol and Petrol-Ethanol Fuel
Systems Health and Safety Precautions
(100-00 General Information, Description and
Operation).
2. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
3. G1163563en
2008.50 Kuga 8/2011 412-02-21
Auxiliary Climate Control
412-02-21
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7.
Installation
1.
To install, reverse the removal procedure.
2. Check the coolant level.
Refer to: Cooling System Draining and Vacuum
Filling (303-03 Engine Cooling, General
Procedures). G1163563en
2008.50 Kuga 8/2011 412-02-24
Auxiliary Climate Control
412-02-24
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Fuel Fired Booster Heater Fuel Pump
Removal
1.
Refer to: Petrol and Petrol-Ethanol Fuel
Systems Health and Safety Precautions
(100-00 General Information, Description and
Operation).
2. Refer to: Fuel Tank - 2.5L Duratec
(147kW/200PS) - VI5 (310-01 Fuel Tank and
Lines, Removal and Installation).
3. Refer to: Quick Release Coupling (310-00 Fuel
System - General Information, General
Procedures). Installation
1.
To install, reverse the removal procedure. G1163564en
2008.50 Kuga 8/2011 412-02-25
Auxiliary Climate Control
412-02-25
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Fuel Fired Booster Heater
General Equipment
Flat-bladed screwdriver
Disassembly
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Engine Cooling System Health and
Safety Precautions (100-00 General
Information, Description and Operation).
2. 3. 4.
5.
6.
G1163567en
2008.50 Kuga 8/2011 412-02-26
Auxiliary Climate Control
412-02-26
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13.
14. 15.
General Equipment: Flat-bladed screwdriver Assembly
16.
To assemble, reverse the disassembly
procedure. G1163567en
2008.50 Kuga 8/2011 412-02-28
Auxiliary Climate Control
412-02-28
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Instrument Cluster and Panel Illumination
Refer to
Wiring Diagrams Section 413-00, for
schematic and connector information.
Principles of Operation
NOTE: A new instrument cluster must be
configured.
The instrument cluster and panel illumination
consists of dimmable and non-dimmable
illumination. The dimmable panel illumination is
controlled by the panel illumination switch (part of
the headlamp switch), which allows the brightness
level of the backlights to be adjusted dependent
on the customer preference. When the headlamp
switch is in the parking lamps ON or headlamps
ON position, the intensity of the backlighting can
be adjusted using the panel dimmer switch. The
non dimmable illumination allows for full intensity
dependant on the ignition switch position.
Instrument Cluster and Dimmable
Backlighting A.
Tachometer
B. Engine coolant temperature gauge
C. Fuel gauge
D. Speedometer
E. Information display
The dimmable illumination utilizes light emitting
diodes (LEDs) and bulb(s). The following dimmable
components are backlight using LEDs only:
• ashtray
• cigar lighter
• transmission control lever
• heater control panel
• audio unit • navigation system display module
• instrument cluster
• climate control module
• hazard switch
• traction control system disable switch
• right-hand and left-hand heated front seat
switch(es)
Inspection and Verification
1. Verify the customer concern.
2. Visually inspect for obvious signs of mechanical
or electrical damage.
Visual Inspection Chart Electrical
Mechanical
– Fuse(s)
– Loose or corrodedconnector(s)
– Instrument cluster
– Wiring Harness
– Circuit
– LED(s)
– Bulb(s)
– Engine/engine
compartment or
underbody compon-
ents
– Fluid levels
– Accessory installa- tion
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible)
before proceeding to the next step.
4. If the cause is not visually evident, verify the symptom and refer to the diagnostic tab within
the Ford approved diagnostic tool. G1054961en
2008.50 Kuga 8/2011 413-00-2
Instrument Cluster and Panel Illumination
413-00-2
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