2011 FORD KUGA 500

E131677
12
9.
E131500
10.Right-hand side.
E99631
G1001271en2008.50 Kuga8/2011
211-02- 33
Power Steering
211-02- 33
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Engine Data
DescriptionHYDC
HYDB
Engine code
1-2-4-5-3
Firing order
Stage V
Stage IV
Emission level
83 mm
Bore
93.2 mm
Stroke
2522 cm³
Cubic capacity
9:1
Compression ratio
147 kW (200 PS)
Power output at 6000 rpm
320 Nm
Maximum torque at 1600
rpm
6850 rpm
Maximum engine speed
(intermittent)
6500 rpm
Maximum engine speed
(continous)
770 rpm
Idle speed
6
Number of main bearings
Belt
Camshaft drive
0.5 l/1000 Km
Oil consumption
Engine Oil
Specification
Ty p e
Viscosity / ambient temper-
ature
Recommended engine oil WSS-M2C913-C
Ford Formula E
SAE 5W-30 / below -20°C to over
+40°C
Alternative engine oils (for top-
up only)
ACEA A3/B3
Ford Formula XR+
SAE 10W-40 / -20°C to over
+40°C
ACEA A3/B3
Ford Formula S
SAE 5W-40 / below -20°C to over
+40°C
Engine Oil Capacity
Liters
Description
5.8
Service fill including filter
5.5
Service fill excluding filter
Oil Pressure
Bar
Description
1.0
Minimum oil pressure at 800 - 850 rpm (normal operating temperature)
3.5
Minimum oil pressure at 4000 rpm (normal operating temperature)
G1079019en2008.50 Kuga8/2011
303-01- 3
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
3
SPECIFICATIONS
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Engine(21 134 8)
Assembly
Special Tool(s) / General Equipment303-1054
Locking Tool, Timing Belt
Tensioner
3031054
303-1178
Timing Tool Camshaft
E62051
303-1179
Holding Wrench, Crankshaft
E62035
303-1180
Installer, Crankshaft Front
Seal
E62050
Special Tool(s) / General Equipment303-1181
Installer, Crankshaft Rear
Seal
E62048
303-1182
Timing Tool, Crankshaft
E62027
303-318
Aligner/Installer, Crankshaft
Front Seal
21148
Piston Ring Compressor
Round-Ended Steel Rule
Materials
Specification
Name
WSS-M2C913-C
Engine Oil - 5W-30
WSK-M2G348-A7 /
5U7J-M2G348-BA
Flange Sealant - Anaer-
obic LP
1. NOTE: This step is only necessary when
installing a new component.
Refer to: Specifications (303-01 Engine - 2.5L
Duratec (147kW/200PS) - VI5, Specifications).
G543500en2008.50 Kuga8/2011
303-01- 94
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
94
ASSEMBLY
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

6
1
2
3
4
5
6
E122606
1
2
3
4
5
6
123456
2. CAUTION: Make sure that thecomponents are installed to the position
noted before removal.Apply a thin coating.
Material: Engine Oil - 5W-30 (WSS-M2C913-C)engine oil
G543500en2008.50 Kuga8/2011
303-01- 95
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
95
ASSEMBLY
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E122293
x5
3. CAUTION: Make sure that thecomponents are installed to the position
noted before removal.Apply a thin coating.
Material: Engine Oil - 5W-30 (WSS-M2C913-C)engine oil
G543500en2008.50 Kuga8/2011
303-01- 96
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
96
ASSEMBLY
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E122294
x5
4.
E122227
5. NOTE:The component must be installed within
5 minutes of applying the sealant.
Material: Flange Sealant - Anaerobic LP (WSK-M2G348-A7 / 5U7J-M2G348-BA)
sealant
G543500en2008.50 Kuga8/2011
303-01- 97
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
97
ASSEMBLY
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E122323
6. CAUTION: Make sure that new bolts areinstalled.
Torque:
• Stage 1: M10: 1-12 20
Nm
• Stage 2: M10: 1-12 45Nm
7.Torque:
• M8: 13-24 24
Nm
8.Torque:
• M7: 25-29 17
Nm
9.Torque:
• M10: 1-12 90°
G543500en2008.50 Kuga8/2011
303-01- 98
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
98
ASSEMBLY
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E122331
1
23
4
5
6
7
8
9
10
11
12
13
1415
16
17
18
19
20
21
22
23
24
2526272928
10. N O T E :This step is only necessary when
installing a new component.
G543500en2008.50 Kuga8/2011
303-01- 99
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
99
ASSEMBLY
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL