2011 FORD KUGA 350

Vehicles with mechanical timing belt tensioner
39. N O T E :Make sure that new components are
installed.
1. Torque: 25
Nm
3. Torque: 25Nm
E68489
3
1
2
-20 C 20 C 50 C
Vehicles with automatic timing belt tensioner
40. N O T E : Make sure that new components are
installed.
1. Torque: 25
Nm
3. Special Tool(s): 303-1054 Torque: 25
Nm
E113801
12
3
303-1054
41. WARNING: Take extra care when handling the compressed spring.
Remove the Special Tool(s): 303-1054
E113802
303-1054
G543500en2008.50 Kuga8/2011
303-01- 108
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
108
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

All vehicles
42.Torque: 120Nm
E84550
x2
43.Remove the Special Tool(s): 303-1178
E66324
303-1178
44. CAUTION: Only rotate the crankshaft
clockwise.
Rotate the crankshaft slowly until the crankshaft
stops.
Remove the Special Tool(s): 303-1182
E66328
303-1182
45.
E112858
1
x2
2
46. CAUTION: Only rotate the crankshaftclockwise.
Rotate the crankshaft slowly until the crankshaft
stops.
Install the Special Tool(s): 303-1182
E66328
303-1182
47.Install the Special Tool(s): 303-1178
Torque: 10
Nm
E66324
303-1178
G543500en2008.50 Kuga8/2011
303-01- 109
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
109
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

48. CAUTION: Make sure that the
installation marks are aligned.
E113365
49.Torque: 35Nm
E68749
50.Remove the Special Tool(s): 303-1182
303-1182
51.Remove the Special Tool(s): 303-1178
303-1178
E68745
G543500en2008.50 Kuga8/2011
303-01-11 0 Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-11 0
ASSEMBLY
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53.Torque: 40Nm
E83911
54. N O T E : Make sure that new components are
installed.
1.
2. Torque: 40
Nm
E113556
x21
x22
55.
Torque: 10Nm
E65076
56.Torque: 10Nm
E68416
57. N O T E : Only tighten the bolts finger tight at
this stage.
Install the Special Tool(s): 303-1179
1.
2. Torque: 180
Nm
58.
Remove the Special Tool(s): 303-1179
E122486
x41
2
303-1179
59.Torque:
• Stage 1: 25
Nm
• Stage 2: 60°
E122520
x4
G543500en2008.50 Kuga8/2011
303-01- 111
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
111
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

49. CAUTION: Make sure that nocomponents catch.
General Equipment: Retaining Strap
General Equipment: Trolley Jack
E112303
15 mm
50.
E112649
Vehicles without PCM security shield
51.
E112653
52.Torque: 7Nm
E93509
G1191241en2008.50 Kuga8/2011
303-01- 134
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
134
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with PCM security shield
5.Torque: 7Nm
x4x4
E92343
Vehicles without PCM security shield
6.
E93509
7.
E65856
All vehicles
8. CAUTION: Make sure that no
components catch.
E63326
11
2
Installation
1.To install, reverse the removal.
G1079095en2008.50 Kuga8/2011
303-12- 7
Intake Air Distribution and Filtering
— 2.5L Duratec
(147kW/200PS) - VI5
303-12- 7
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Powertrain Control Module (PCM)(29 200 0)
General Equipment3.5 mm Drill Bit
Center Punch
Ford Diagnostic Equipment
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. NOTE: This step is only necessary when
installing a new component.
Download the PCM and throttle body
configuration information into the diagnostic tool,
using the Programmable Modules Installation
routine.
General Equipment: Ford Diagnostic Equipment
2. Refer to: Battery Disconnect and Connect
(414-01 Battery, Mounting and Cables,
General Procedures).
Vehicles without PCM security shield
3.
E63329
4.
E93509
5.
E65856
6. Torque: 7Nm
E66285
Vehicles with PCM security shield
7.Refer to: Air Cleaner (303-12 Intake Air
Distribution and Filtering - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
8. General Equipment: Center Punch
1.
2. General Equipment: 3.5 mm Drill Bit
G1079137en2008.50 Kuga8/2011
303-14- 43
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14-
43
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E923483
1
2
4
x2
9.
E65361
Installation
1.To install, reverse the removal.
Vehicles with PCM security shield
2.Tighten the shear bolt until the shear bolt head
is sheared off.
E92350
All vehicles
3. NOTE: This step is only necessary when
installing a new component.
Upload the PCM and throttle body configuration
information into the PCM, using the
Programmable Modules Installation routine.
General Equipment: Ford Diagnostic Equipment
G1079137en2008.50 Kuga8/2011
303-14- 44
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14-
44
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL