2011 FORD KUGA bracket

• Rubber bushes, electro-hydraulic power steeringpump
• Bracket #1
• Bracket #2
During removal and installation or renewal of
components of the electro-hydraulic power steering
pump, pay attention to the following:
• Before starting work to renew the electro-hydraulic power steering pump, the
program code of the electro-hydraulic power steering must be read out using the diagnostic
unit and noted.
• After the work to renew the electro-hydraulic power steering pump is completed, the
electro-hydraulic power steering must be
reconfigured using the diagnostic unit. For
further information, see: Module Configuration
(418-01 Module Configuration, General
Procedures).
• The electro-hydraulic power steering pump must be filled and vented as specified.
Pressure and return lines
E96417
1
2
3
4
Description
Item
power steering return hose
1
Power steering fluid pressure line
2Description
Item
Bracket #1
3
Bracket #2
4
G1001269en2008.50 Kuga8/2011
211-02- 6
Power Steering
211-02- 6
DESCRIPTION AND OPERATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Engine — Vehicles With: 5-Speed Automatic Transaxle(AW55)(21 132 0; 21 132 6; 21 132 7)
Removal
Special Tool(s) / General Equipment
303-122
Lifting Bracket, Engine
21068A
Cable Ties
Hose Clamp Remover/Installer
Hydraulic Jib Crane
Mounting Table Set
Special Tool(s) / General EquipmentRetaining Strap
Trolley Jack
Wooden Block
1. Refer to: Fuel System Pressure Release
(310-00 Fuel System - General Information,
General Procedures).
2. Refer to: Cowl Panel Grille (501-02 Front End
Body Panels, Removal and Installation).
3. Refer to: Battery(414-01 Battery, Mounting and
Cables, Removal and Installation).
4.
E114689
5. On both sides.
Loosen: 3
turn(s)
E99147
x3
G1191240en2008.50 Kuga8/2011
303-01- 59
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
59
REMOVAL
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Engine Accessories(21 139 4)
Removal
Special Tool(s)303-122
Lifting Bracket, Engine
21068A
303-254
Locking Tool, Flywheel
21135
303-435
Mounting Stand
21187
303-435-06
Mounting Bracket for 303-435
21031B
303-435-14B
Mounting Plate for
303-435-06
E62805
1.
E74122
2.
E63590
2
1
3.
E67378
G1079024en2008.50 Kuga8/2011
303-01-78
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
78
REMOVAL
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Engine Accessories(21 139 4)
Installation
Special Tool(s)303-122
Lifting Bracket, Engine
21068A
303-254
Locking Tool, Flywheel
21135
303-435
Mounting Stand
21187
303-435-06
Mounting Bracket for 303-435
21031B
303-435-14B
Mounting Plate for
303-435-06
E62805
1.Torque: 17Nm•
E68407
12
2.Torque: 48Nm
E84148
x4
Vehicles with manual transmission
3. CAUTIONS:
Make sure that new bolts are installed.
Make sure that no excess sealant
residue is evident.
G1079026en2008.50 Kuga8/2011
303-01- 11 2
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
11 2
INSTALLATION
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Engine — Vehicles With: 5-Speed Automatic Transaxle(AW55)(21 132 0; 21 132 6; 21 132 7)
Installation
Special Tool(s) / General Equipment
303-122
Lifting Bracket, Engine
21068A
Hose Clamp Remover/Installer
Hydraulic Jib Crane
Mounting Table Set
Retaining Strap
Round-Ended Steel Rule
Trolley Jack
Wooden Block
1. Special Tool(s): 303-122
General Equipment: Hydraulic Jib Crane
E84188
303-122
2.General Equipment: Round-Ended Steel Rule
14 mm14 mm
E114801
3.Torque: 48Nm
E84187
G1191241en2008.50 Kuga8/2011
303-01- 11 9
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
11 9
INSTALLATION
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Accessory Drive Belt Tensioner(21 569 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Remove the air conditioning (A/C) compressor
belt tensioner.
Refer to: Air Conditioning (A/C) Compressor
Belt Tensioner (303-05 Accessory Drive - 2.5L
Duratec (147kW/200PS) - VI5, Removal and
Installation).
2. Remove the accessory drive belt.
Refer to: Accessory Drive Belt (303-05
Accessory Drive - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
3. Torque: 45
Nm
E65525
Installation
1. NOTE: Make sure that the belt tensioner is
aligned to the belt tensioner bracket.
To install, reverse the removal procedure.
E65526
G544771en2008.50 Kuga8/2011
303-05- 11
Accessory Drive— 2.5L Duratec (147kW/200PS) - VI5303-05-
11
REMOVAL AND INSTALLATION
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Air Conditioning (A/C) Compressor Belt Tensioner
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Remove AC compressor belt.
Refer to: Air Conditioning (A/C) Compressor
Belt (303-05 Accessory Drive - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
2. Torque: 45
Nm
E65527
Installation
1. NOTE: Make sure that the belt tensioner is
aligned to the belt tensioner bracket.
To install, reverse the removal procedure.
E65528
G546631en2008.50 Kuga8/2011
303-05- 14
Accessory Drive— 2.5L Duratec (147kW/200PS) - VI5303-05-
14
REMOVAL AND INSTALLATION
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1
234
5
6
8
9
7
E112582
Description
Item
Gear selector mechanism
1
Selector lever cable guide
2
Selector cable
3
Damper weight
4Description
Item
Adjusting mechanism for selector lever
cable
5
Shift valve shaft lever
6
Selector lever cable bracket
7
Retaining clip
8
Emergency release lever
9
The transmission range selector is located on the
center console and is mechanically connected to
the transmission by a cable for operation of the
gear selector shaft and the TR (transmission range)
sensor.
As well as the positions P/R/N/D, the transmission
range selector provides a position for the sport and
select-shift mode (S). The manual gear position
can be selected at any time while driving. The gear selected is locked until the driver selects another
gear.
The engine can only be started in 'P' or 'N' position.
The selector cable adjustment mechanism is at the
transmission end of the selector cable.
Components of the electronic control
G1163604en2008.50 Kuga8/2011
307-01-
9
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 9
DESCRIPTION AND OPERATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL