2011 FORD KUGA Index

25.
E84406
x20
26.
E68492
27.Apply a thin coating.
Material: Engine Oil - 5W-30 (WSS-M2C913-C)
engine oil
E113630
28. Material: Flange Sealant - Anaerobic LP
(WSK-M2G348-A7 / 5U7J-M2G348-BA)
sealant
E68870
29. Torque: 17Nm
G543500en2008.50 Kuga8/2011
303-01- 104
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
104
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E87508
46
45
44
43
3834271913514202839
40
41
423623910243137
635
29211571412182633
30221682311172532
30.Special Tool(s): 303-318
E68747
303-318
31. N O T E : The crankshaft timing pulley can only
be installed in 1 position on the crankshaft
splines.
Torque: 17
Nm
E69623
x7
G543500en2008.50 Kuga8/2011
303-01- 105
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
105
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

32. N O T E :Only tighten the bolts finger tight at this
stage.34. N O T E : Install all the bolts finger tight before
final tightening.
1. Torque: • Stage 1: 35
G543500en2008.50 Kuga8/2011
303-01- 106
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
106
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
E74333
x2
33.
Torque: 25Nm1.
2. Torque: 12
Nm
E68490
1
2
Nm
• Stage 2: 75°
2. Torque:
• Stage 1: 15
Nm
• Stage 2: 90°
E68408
1
2
35.Install the Special Tool(s): 303-1178
Torque: 10
E113631
12
3
Nm
x2
303-1178
303-1178

36.
E83911
37. CAUTION: Only rotate the crankshaftclockwise.
Rotate the crankshaft slowly until the crankshaft
stops.
Install the Special Tool(s): 303-1182
E66328
303-1182
38. CAUTION: Make sure that theinstallation marks are aligned.
E113883
G543500en2008.50 Kuga8/2011
303-01- 107
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
107
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with mechanical timing belt tensioner
39. N O T E :Make sure that new components are
installed.
1. Torque: 25
Nm
3. Torque: 25Nm
E68489
3
1
2
-20 C 20 C 50 C
Vehicles with automatic timing belt tensioner
40. N O T E : Make sure that new components are
installed.
1. Torque: 25
Nm
3. Special Tool(s): 303-1054 Torque: 25
Nm
E113801
12
3
303-1054
41. WARNING: Take extra care when handling the compressed spring.
Remove the Special Tool(s): 303-1054
E113802
303-1054
G543500en2008.50 Kuga8/2011
303-01- 108
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
108
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

All vehicles
42.Torque: 120Nm
E84550
x2
43.Remove the Special Tool(s): 303-1178
E66324
303-1178
44. CAUTION: Only rotate the crankshaft
clockwise.
Rotate the crankshaft slowly until the crankshaft
stops.
Remove the Special Tool(s): 303-1182
E66328
303-1182
45.
E112858
1
x2
2
46. CAUTION: Only rotate the crankshaftclockwise.
Rotate the crankshaft slowly until the crankshaft
stops.
Install the Special Tool(s): 303-1182
E66328
303-1182
47.Install the Special Tool(s): 303-1178
Torque: 10
Nm
E66324
303-1178
G543500en2008.50 Kuga8/2011
303-01- 109
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
109
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

48. CAUTION: Make sure that the
installation marks are aligned.
E113365
49.Torque: 35Nm
E68749
50.Remove the Special Tool(s): 303-1182
303-1182
51.Remove the Special Tool(s): 303-1178
303-1178
E68745
G543500en2008.50 Kuga8/2011
303-01-11 0 Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-11 0
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53.Torque: 40Nm
E83911
54. N O T E : Make sure that new components are
installed.
1.
2. Torque: 40
Nm
E113556
x21
x22
55.
Torque: 10Nm
E65076
56.Torque: 10Nm
E68416
57. N O T E : Only tighten the bolts finger tight at
this stage.
Install the Special Tool(s): 303-1179
1.
2. Torque: 180
Nm
58.
Remove the Special Tool(s): 303-1179
E122486
x41
2
303-1179
59.Torque:
• Stage 1: 25
Nm
• Stage 2: 60°
E122520
x4
G543500en2008.50 Kuga8/2011
303-01- 111
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
111
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL